Positioning:
Premium Executive Sedan catering to luxury, performance, and comfort.
Competitors:
Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS, Jaguar S-Type.
Performance Focus:
V8 engine providing strong acceleration and refined power delivery.
Luxury Appointments:
High-quality interior materials, advanced features for its time, and sophisticated ride comfort.
Driving Dynamics:
Renowned BMW handling and driver-centric engineering.
Primary Coverage:
BMW 5 Series (E39) 540i Sedan
Years Covered:
1997, 1998, 1999, 2000, 2001, 2002
Estimated Page Count:
Comprehensive (Exact number not specified, but described as 'full' and covering 'every single detail')
Type:
Full Service Repair Manual
Delivery Method:
Instant Download
Engine Mechanical:
Complete service, maintenance, and troubleshooting for the M62 V8 engine.
Engine Management:
Detailed coverage of fuel injection, ignition system, emissions control, and engine control unit (ECU) diagnostics.
Transmission Mechanical:
Service and repair of automatic transmissions.
Transmission Electronic:
Troubleshooting and diagnostics for transmission control modules.
Drivetrain:
Axles, driveshafts, differentials, and related components.
Suspension:
Front and rear suspension systems, components, and adjustments.
Steering:
Power steering system, steering rack, and components.
Brakes:
Hydraulic brake system, ABS, DSC, brake pads, rotors, calipers, and fluid maintenance.
Electrical System:
Comprehensive coverage of the entire electrical system, including battery, charging system, lighting, and accessories.
Body And Chassis:
Body panels, doors, hinges, locks, and structural components.
HVAC:
Heating, ventilation, and air conditioning system service and repair.
Interior:
Seats, dashboard, trim panels, and interior accessories.
Comfort Systems:
Power windows, power seats, sunroof, central locking, and other comfort electronics.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt and hose inspection/replacement.
Troubleshooting:
Diagnostic procedures, common fault finding, and step-by-step troubleshooting guides.
Repair:
Detailed instructions for component removal, installation, and repair for all major systems.
Rebuilds:
Complete disassembly and reassembly procedures for key components.
Diagnostics:
Diagnostic trouble codes (DTCs), system checks, and component testing.
Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and full rebuilds, suitable for both DIY and professional mechanics.
Diagrams Illustrations:
High-quality diagrams, exploded views, and detailed illustrations for clarity.
Text Clarity:
Easy-to-read text sections, accurate, clear, and concise.
Engine Code:
M62 (often M62B44TU for later models in this range)
Configuration:
4.4-liter V8
Bore X Stroke:
92.0 mm x 82.7 mm
Compression Ratio:
10.0:1
Valve Train:
DOHC (Double Overhead Camshafts), 32 valves
Horsepower:
Approximately 282 hp @ 5400 rpm (for M62)
Torque:
Approximately 324 lb-ft @ 3600 rpm (for M62)
Fuel Delivery:
Sequential Multi-Point Fuel Injection (SFI)
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
Cooling Medium:
Water-cooled
Transmission Type:
5-speed Automatic (Steptronic optional or standard depending on year/market)
Transmission Type:
5-speed Manual (Less common on 540i, but available in some markets).
Steptronic Functionality:
Allows manual gear selection via selector lever or steering wheel buttons.
Automatic Transmission Fluid:
BMW ATF LT-3 or equivalent (e.g., Dexron III/Mercon)
Crash Test Ratings:
Good ratings in IIHS frontal offset tests for its era; NHTSA ratings vary by year but generally good.
Traction Control:
Dynamic Stability Control (DSC) standard or available.
Anti Lock Brakes:
Anti-lock Braking System (ABS) standard.
Brake Assist:
Available depending on model year and options.
Airbags:
Front airbags, optional side airbags.
Seatbelts:
Pre-tensioning front seat belts.
Chassis Design:
Reinforced safety cell, crumple zones.
Oil Change Interval:
Typically 7,500-10,000 miles or annually, depending on driving conditions and oil used (refer to manual for specifics).
Inspection Ii:
Major service typically around 30,000 miles, including spark plug replacement, cabin filter, air filter, and thorough inspection.
Timing Chain Maintenance:
M62 engines use a timing chain, which is designed for the life of the engine but should be inspected periodically for tensioner wear.
Engine Oil Capacity:
Approx. 7.5 quarts (7.1 liters) of synthetic oil (e.g., BMW LL-01 compliant or equivalent).
Coolant Type:
BMW Blue Antifreeze/Coolant (G48) or equivalent.
Cooling System:
Plastic cooling system components (expansion tank, hoses, water pump) can become brittle and leak.
Vanos Seals:
Degradation of VANOS (Variable Valve Timing) seals can lead to loss of low-RPM torque and rough idling.
Ignition Coils:
Ignition coils can fail, leading to misfires.
Oil Pan Gasket:
Oil pan gasket leaks are relatively common.
Heritage:
BMW, known for 'The Ultimate Driving Machine', has a long history of producing performance-oriented luxury vehicles.
E39 Introduction:
The E39 generation replaced the E34 5 Series and was celebrated for its refined chassis, improved comfort, and advanced technology.
E39 Facelift:
Mid-cycle facelift occurred around 2000, introducing updated headlights, taillights, bumpers, and interior refinements.
Manufacturing Locations:
Primarily Dingolfing, Germany.
