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BMW 518 518i 1986 Best Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 518 / 518i Year: 1986 Codes Chassis Code: E28 Engine Codes Covered: M10B18 (4-cylinder, 8-valve) 👋 Introduction Market Position Segment: Executive Mid-size Sedan...
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Taper: Car
Distributeur:
UGS: 433111
Mots clés: 1986 518 518i BMW Car Cars Misc
BMW 518 518i 1986 Best Service Repair ManualBMW 518 518i 1986 Best Service Repair ManualBMW 518 518i 1986 Best Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
518 / 518i
Year:
1986
Codes
Chassis Code:
E28
Engine Codes Covered:
M10B18 (4-cylinder, 8-valve)
👋 Introduction
Market Position
Segment:
Executive Mid-size Sedan
Target Audience:
Discerning buyers seeking a blend of performance, luxury, and engineering prowess.
Competitive Analysis
Key Competitors 1986:
Mercedes-Benz W124 E-Class, Audi 100/200, Volvo 700 Series, Jaguar XJ6.
Key Features
Design Philosophy:
The E28 generation represented a significant evolution for the BMW 5 Series, emphasizing driver engagement, refined engineering, and a focus on build quality.
Brand Emphasis:
The 518 and 518i models provided an entry point into BMW's premium sedan range, retaining the core driving dynamics and build quality associated with the brand.
📋 Manual Details
Coverage Areas
Primary Coverage:
BMW 518 and 518i models
Geographic Coverage:
Global (factory specifications applicable worldwide)
Page Count
Estimated Pages:
500+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valvetrain, timing components, lubrication system, cooling system.
Engine Management:
Fuel injection system (Bosch L-Jetronic/Motronic), ignition system, sensors, actuators, emission control systems.
Transmission:
Manual transmission (Getrag 260 series), clutch system, driveline components (driveshaft, differential).
Brakes:
Front disc brakes, rear drum brakes, hydraulic system, parking brake.
Suspension:
Front MacPherson struts, rear semi-trailing arms, shock absorbers, springs, bushings.
Steering:
Recirculating ball steering system, power steering components (if equipped).
Electrical System:
Battery, charging system (alternator), starting system, lighting, instrumentation, wiring diagrams, fuses, relays, ECU functions.
Body And Chassis:
Body panel removal and installation, interior trim, glass, seals, structural components.
Heating Ventilation Air Conditioning:
HVAC system components, blower motor, controls, ducting.
Procedures Included
Maintenance:
Routine maintenance tasks, fluid changes, filter replacements, inspections, lubrication.
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides, electrical system diagnostics.
Repair:
Step-by-step repair instructions for all major systems, including component removal, overhaul, and reinstallation.
Diagnostics:
Detailed diagnostic procedures, including checking component operation, electrical measurements, and vacuum testing.
Specifications:
Torque specifications, clearances, alignment data, electrical resistance values, pressure readings.
Technical Depth
Depth:
Comprehensive factory-level detail for diagnostics, repair, overhaul, and adjustment of all vehicle systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content
Print Quality
Printability:
Printable on demand (entire manual or selected pages)
Binding Type
Binding:
N/A (Digital PDF - user prints/binds as needed)
Paper Type
Paper Quality:
N/A (Digital PDF - user selects print medium)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, SOHC
Engine Code:
M10B18
Displacement:
1.8 Liters (1766 cc)
Bore X Stroke:
89.0 mm x 71.0 mm
Compression Ratio:
8.8:1 (typical)
Performance
Horsepower:
90 hp @ 5500 rpm (518)
Horsepower Fuel Injection:
102 hp @ 5800 rpm (518i)
Torque:
130 Nm (96 lb-ft) @ 3000 rpm (518)
Torque Fuel Injection:
145 Nm (107 lb-ft) @ 3200 rpm (518i)
Fuel System
Fuel System 518:
Single Downdraft Carburetor (e.g., Solex 34/36 DFE)
Fuel System 518I:
Bosch L-Jetronic or Motronic Electronic Fuel Injection
Fuel Type:
Unleaded Gasoline (Octane rating as per BMW specification for market)
🔧 Transmission
Standard
Transmission Type:
4-speed Manual (common)
Optional
Transmission Type:
4-speed Automatic (ZF 4HP22)
Features
Manual Gear Ratios:
Refer to manual for specific ratios of Getrag 260 gearbox.
Clutch Type:
Single Dry Plate, Hydraulically Actuated
📐 Dimensions
Exterior
Length:
4620 mm (181.9 in)
Width:
1700 mm (66.9 in)
Height:
1410 mm (55.5 in)
Wheelbase:
2700 mm (106.3 in)
Weights
Curb Weight:
Approx. 1300-1350 kg (2866-2976 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this specific year and model due to differing regulatory standards of the era. E28 chassis generally considered robust for its time.
Active Features
Braking System:
Power-assisted front disc brakes, rear drum brakes. ABS was optional on some later E28 models but less common on the 518/518i.
Passive Features
Seatbelts:
Front 3-point seatbelts, rear lap belts (standard).
Body Structure:
Reinforced safety cell, energy-absorbing steering column.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette player (optional), basic speaker configurations.
Driver Assistance
ABS:
Optional on some models, not standard on 518/518i.
Connectivity
Connectivity Features:
None by modern standards. Basic antenna for radio.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km (6,000 miles) or 12 months, whichever comes first (typical for this era).
Air Filter Replacement:
Every 20,000 km (12,000 miles) or 24 months.
Spark Plug Replacement:
Every 20,000 - 30,000 km (12,000 - 18,000 miles), depending on type.
Coolant Flush:
Every 2 years or 40,000 km (24,000 miles).
Fluid Specifications
Engine Oil:
API SF/SG; Viscosity: SAE 10W-40 or 20W-50 (depending on climate). Capacity: Approx. 4.5 liters (4.8 US quarts).
Coolant:
BMW Premium Antifreeze/Coolant or equivalent; 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4
Transmission Fluid Manual:
GL-4 Gear Oil (e.g., SAE 75W-90)
Transmission Fluid Automatic:
ZF TE-ML 09 or DEXRON II
Power Steering Fluid:
ATF DEXRON II
Known Issues
Common Wear Items:
Suspension bushings (control arm, sway bar), fuel injectors (on 518i), fuel pumps, aging rubber hoses and seals, alternator brushes, starter motor wear, ignition components (points, condenser on older systems).
E28 Specifics:
Rust in common areas (wheel wells, rocker panels, around windows), instrument cluster illumination failures, headliner sagging, headlight wiper mechanisms.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's long-standing reputation for building driver-focused, high-quality automobiles with advanced engineering.
Model Evolution
E28 Introduction:
The E28 generation (1981-1987) succeeded the E12 and introduced significant improvements in aerodynamics, interior refinement, and technology. The 518 and 518i were positioned as the entry-level models within this successful executive sedan lineup.
Production
Production Years E28:
1981-1987
Manufacturing Locations:
Germany (primarily Dingolfing)
🏆 Awards & Recognition
Recognitions
Automotive Press:
The E28 5 Series was generally praised by automotive journalists for its excellent driving dynamics, refined engineering, and build quality, solidifying BMW's reputation in the executive sedan segment.
Ratings
Reliability:
While known for robust engineering, as a classic vehicle, ongoing maintenance and timely replacement of wear items are crucial for maintaining reliability.
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