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BMW 518 518i 1986 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Model Variant: 518, 518i Year: 1986 Codes Chassis Code: E28 👋 Introduction Market Position Segment: Executive Sedan / Luxury Mid-size Car...
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UGS: 432606
Mots clés: 1986 518 518i BMW Car Cars Misc
BMW 518 518i 1986 Service Repair Workshop ManualBMW 518 518i 1986 Service Repair Workshop ManualBMW 518 518i 1986 Service Repair Workshop ManualBMW 518 518i 1986 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
5 Series
Model Variant:
518, 518i
Year:
1986
Codes
Chassis Code:
E28
👋 Introduction
Market Position
Segment:
Executive Sedan / Luxury Mid-size Car
Target Audience:
Discerning buyers seeking performance, luxury, and build quality
Competitive Analysis
Key Competitors:
Mercedes-Benz W124 E-Class, Audi 100, Jaguar XJ, Volvo 700 Series
Key Features
Vehicle Philosophy:
'The Ultimate Driving Machine', emphasizing handling, engineering, and driver engagement
Model Highlights:
Sophisticated engineering, comfortable ride, robust build quality, rear-wheel-drive dynamics
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
Variable (typically 500+ pages for comprehensive BMW E28 manuals)
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
Likely PDF or physical print (description implies a comprehensive document)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, cylinder head, block, crankshaft, pistons, timing, lubrication, cooling
Engine Management:
Fuel injection (Bosch L-Jetronic/Motronic), ignition system, emissions control, sensors, actuators, diagnostic codes
Transmission:
Manual and Automatic transmission service, overhaul, clutch, torque converter, fluid changes
Drivetrain:
Driveshafts, differential, rear axle assembly
Suspension:
Front and rear suspension components, struts, shocks, bushings, alignment
Brakes:
Hydraulic system, master cylinder, calipers, wheel cylinders, ABS (if equipped), brake fluid specifications, bleeding procedures
Steering:
Power steering system, steering rack, tie rods, steering column
Electrical System:
Wiring diagrams, battery, alternator, starter, lighting, instrumentation, fuses, relays, electric windows, central locking
Body And Chassis:
Body panel repair, interior trim, glass replacement, door mechanisms, structural components
HVAC:
Heating, ventilation, and air conditioning system service and repair
Procedures Included
Preventative Maintenance:
Scheduled maintenance intervals, fluid checks and changes, filter replacements
Troubleshooting:
Diagnostic flowcharts, symptom-based problem solving
Repair Procedures:
Step-by-step guides for component removal, installation, and repair
Diagnostics:
Inspection procedures, testing of electrical components and systems
Specifications:
Torque values, clearances, fluid capacities, electrical specifications
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to full engine and transmission rebuilds
📊 Manual Specifications
File Format
File Format:
If PDF, often searchable text and high-resolution diagrams
Print Quality
Diagram Quality:
High-quality, detailed schematics and illustrations are typical for BMW manuals
Binding Type
Binding Type:
If printed: Perfect bound, spiral bound, or comb bound for workshop durability
Paper Type
Paper Type:
If printed: Durable, often glossy or semi-gloss paper to withstand workshop conditions
⚙️ Engine Specifications
Primary Engine
Engine Code:
M30B34 (for 518i variant, often confused with larger displacement M30 engines, 518i typically had a 1.8L M10 engine or a 2.0L M20 derivative depending on market. Clarification needed for exact 518 designation, assuming M10 for 518 and potentially M20 for 518i in some markets. The manual *should* clarify this.)
Engine Type:
Inline-4 Cylinder (for 518), Inline-6 Cylinder (for potential 518i variant or mislabeling, E28 520i used M20B20. 518 models were typically M10 based. The manual will specify if it covers multiple engine variants for the '518' designation.)
Displacement:
Approx. 1.8 Liters (1766 cc for M10 variant) or 2.0 Liters (for M20 variant if designated as 518i in specific markets)
Bore X Stroke:
Example for M10B18: 89.0 mm x 71.0 mm
Compression Ratio:
Example for M10B18: 8.3:1 or higher depending on variant
Performance
Horsepower:
Approx. 90-105 hp (for 1.8L M10), up to 125 hp for 2.0L M20 variant
Torque:
Approx. 140-160 Nm (for 1.8L M10), up to 174 Nm for 2.0L M20 variant
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic fuel injection
Fuel Type:
Unleaded gasoline (RON 91/95 recommended)
Cooling System
Coolant Type:
BMW coolant/antifreeze (e.g., BMW Blue or G48 equivalent) mixed with distilled water
🔧 Transmission
Standard
Type:
4-speed manual (Getrag 245) or 5-speed manual (Getrag 260)
Optional
Type:
3-speed automatic (ZF 3HP22) or 4-speed automatic (ZF 4HP22)
Features
Clutch Type:
Dry single-plate clutch
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90
Automatic Transmission Fluid:
ATF Dexron III or equivalent
📐 Dimensions
Exterior
Length:
Approx. 4620 mm (181.9 in)
Width:
Approx. 1700 mm (66.9 in)
Height:
Approx. 1415 mm (55.7 in)
Wheelbase:
Approx. 2774 mm (109.2 in)
Weights
Curb Weight:
Approx. 1300-1400 kg (2866-3086 lbs) depending on options
Gross Vehicle Weight Rating:
Approx. 1800-1900 kg
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this specific year/model from common agencies like NHTSA/IIHS, but E28 chassis known for robust build.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some models
Traction Control:
Not typically available on these base models
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts (front), lap belts (rear)
Airbags:
Not standard or typically available in 1986
Body Structure:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional premium sound system (e.g., Nakamichi or Blaupunkt).
Controls:
Analog knobs and buttons for climate control and audio.
Driver Assistance
Cruise Control:
Optional electronic cruise control.
Parking Assistance:
Rear parking sensors not available; rely on rearview mirrors.
Connectivity
Connectivity Features:
None; designed for an era before widespread digital connectivity.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 - 10,000 miles or 12 months (BMW's original recommendations might be shorter, e.g., 5,000 miles for older vehicles).
Air Filter:
Inspect every 15,000 miles, replace as needed (often at 30,000 miles).
Spark Plugs:
Replace every 30,000 - 40,000 miles (depending on type, e.g., platinum plugs could extend this).
Coolant Flush:
Every 2-3 years or 30,000 miles.
Brake Fluid Flush:
Every 2 years.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-40 or 15W-40 (check manual for specific viscosity based on ambient temperature).
Coolant:
BMW Blue Antifreeze/Coolant or equivalent, 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Eccentric shaft sensors (if fuel injected and equipped), fuel pump, coolant hoses, fuel lines, suspension bushings (control arm, sway bar), front strut mounts, brake component wear (rotors, pads).
Electrical Issues:
Corrosion in connectors, aging wiring harness insulation, faulty relays, speedometer drive gear wear.
Engine Specific:
M10 engine: Oil leaks from oil pan gasket, valve cover gasket. M20 engine (if applicable): Head gasket issues, timing belt service critical. Fuel injection system: Clogged injectors, faulty fuel pressure regulator.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW (Bayerische Motoren Werke AG) known for performance, luxury, and engineering excellence since 1916.
Model Evolution
Generation:
Second generation 5 Series (E28), succeeded the E12 and was replaced by the E34.
Production Years:
E28 Series produced from 1981 to 1988. The 1986 model is well within this generation.
Production
Manufacturing Locations:
Primarily Dingolfing, Germany. Some assembly may have occurred in other locations globally.
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
The E28 generation of the 5 Series was widely praised for its driving dynamics, build quality, and overall refinement, contributing to BMW's reputation as a premier automotive manufacturer.
Ratings
Consumer Reports:
Likely received positive reviews for performance and handling, though reliability in older models can be a concern if not properly maintained. Manuals are critical for ongoing care.
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