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BMW 518 518i 1986 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Model Variant: 518, 518i Year: 1986 Codes Chassis Code: E28 👋 Introduction Market Position Class: Executive Sedan Era: Mid-1980s Target Audience:...
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Mots clés: 1986 518 518i BMW Car Cars Misc
BMW 518 518i 1986 Workshop Repair Service ManualBMW 518 518i 1986 Workshop Repair Service ManualBMW 518 518i 1986 Workshop Repair Service ManualBMW 518 518i 1986 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
5 Series
Model Variant:
518, 518i
Year:
1986
Codes
Chassis Code:
E28
👋 Introduction
Market Position
Class:
Executive Sedan
Era:
Mid-1980s
Target Audience:
Discerning drivers valuing performance, luxury, and build quality
Competitive Analysis
Key Competitors:
Mercedes-Benz W124 E-Class, Audi 100, Volvo 740, Jaguar XJ
Bmw Advantage:
Sportier driving dynamics, advanced engineering for its time, solid build quality
Key Features
Design Philosophy:
Functionality, driver focus, aerodynamic efficiency
Powertrain Emphasis:
Inline-four engines offering a balance of efficiency and performance
📋 Manual Details
Coverage Areas
Market Focus:
Global (primarily Europe and North America)
Engine Coverage:
All 518 and 518i engine variants
Transmission Coverage:
All manual and automatic transmission types
Trim Level Coverage:
All trim levels
Page Count
Estimated Pages:
500+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system
Engine Management:
Fuel injection (Bosch L-Jetronic/Motronic), ignition system, sensors, actuators, ECU diagnosis
Transmission Manual:
Clutch, gearbox overhaul, shift linkage, driveshafts
Transmission Automatic:
Transmission overhaul, valve body, torque converter, cooler lines
Suspension:
Front struts, rear trailing arms, shock absorbers, springs, bushings, wheel bearings
Steering:
Power steering system, steering rack, steering column
Brakes:
Front discs, rear drums (or discs depending on variant), hydraulic system, ABS (if equipped), parking brake
Electrical System:
Wiring diagrams, battery, alternator, starter, lighting, wipers, horn, power windows, central locking
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors
Cooling System:
Radiator, fan, thermostat, water pump, coolant hoses
Exhaust System:
Exhaust manifold, catalytic converter (if applicable), mufflers, pipes
Bodywork And Interior:
Body panel removal/installation, door mechanisms, interior trim, seats
Procedures Included
Routine Maintenance:
Oil change, filter replacement, spark plug replacement, fluid checks and top-ups, belt inspection
Major Repairs:
Engine rebuild, transmission overhaul, suspension component replacement, brake system service
Troubleshooting:
Diagnostic charts, common fault identification, electrical system diagnosis
Electrical Diagnostics:
Component testing, wiring continuity checks, diagnostic codes (where applicable)
Component Replacement:
Detailed steps for replacing virtually all serviceable parts
Specifications And Tolerances:
Torque values, clearances, measurements for critical components
Technical Depth
Depth:
Comprehensive, from basic servicing to complete engine/transmission rebuilds and detailed electrical diagnostics
📊 Manual Specifications
File Format
Type:
PDF
Searchable:
Yes (typically)
Printable:
Yes (typically)
Print Quality
Quality:
High-resolution scans of original factory manuals
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 518:
M10 (various iterations)
Engine Code 518I:
M10 (with fuel injection)
Displacement 518:
1.8 Liters (approx. 1766 cc)
Displacement 518I:
1.8 Liters (approx. 1766 cc)
Configuration:
Inline-4 Cylinder
Valvetrain:
SOHC (Single Overhead Camshaft), 8 valves
Performance
Horsepower 518:
Approx. 90-100 hp (DIN)
Horsepower 518I:
Approx. 105-115 hp (DIN)
Torque 518:
Approx. 130-140 Nm (DIN)
Torque 518I:
Approx. 155-165 Nm (DIN)
Fuel System
518 Carbureted:
Yes (e.g., Solex or Pierburg carburetor)
518I Injection:
Bosch L-Jetronic or Motronic electronic fuel injection
Fuel Type
Required:
Unleaded gasoline (RON 91+)
🔧 Transmission
Standard
Type 518:
4-speed Manual
Type 518I:
5-speed Manual
Optional
Type 518:
3-speed Automatic (e.g., ZF)
Type 518I:
4-speed Automatic (e.g., ZF)
Features
Drivetrain:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Length:
Approx. 4620 mm (181.9 in)
Width:
Approx. 1700 mm (66.9 in)
Height:
Approx. 1415 mm (55.7 in)
Wheelbase:
Approx. 2700 mm (106.3 in)
Weights
Curb Weight Manual Approx:
1300-1400 kg (2866-3086 lbs)
Curb Weight Automatic Approx:
1350-1450 kg (2976-3197 lbs)
Gross Vehicle Weight Rating Approx:
1800-1900 kg (3968-4189 lbs)
🛡️ Safety Features
Ratings
Historical Ratings Era:
Safety standards of the mid-1980s; generally considered robust but lacking modern electronic aids.
Active Features
Standard:
Four-wheel disc brakes (later models or optional on some), Anti-lock Braking System (ABS) available as an option on later E28 models, but likely rare on 518/518i.
Passive Features
Standard:
Reinforced passenger cell, crumple zones, padded dashboard and steering wheel, three-point seatbelts (front), two-point seatbelts (rear, typically)
💡 Technology Features
Infotainment
Standard Features:
AM/FM Radio, Cassette Player (often optional or dealer-installed).
Era Appropriate Tech:
Analog instrumentation, manual climate controls, power windows, central locking (optional).
Driver Assistance
Available Features:
Anti-lock Braking System (ABS) was an advanced feature for its time and an option on some models.
Connectivity
Features:
N/A (No modern connectivity options like Bluetooth or USB).
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 10,000 km (3,000 - 6,000 miles) or annually, depending on usage and oil type.
Air Filter Replacement:
Every 20,000 - 30,000 km (12,000 - 18,000 miles)
Spark Plug Replacement:
Every 20,000 - 40,000 km (12,000 - 24,000 miles), depending on plug type.
Coolant Flush:
Every 2-3 years or 40,000-60,000 km (24,000-36,000 miles)
Fluid Specifications
Engine Oil:
API SG/SF or ACEA A2/A3, SAE 15W-40, 10W-40, or 5W-30 (depending on climate and specific engine requirements, consult manual for exact specs).
Coolant:
Ethylene Glycol based antifreeze, typically 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4.
Automatic Transmission Fluid:
Dexron III (or equivalent, consult manual for exact BMW specification).
Manual Transmission Fluid:
GL-4 gear oil, SAE 75W-90 or 80W-90.
Power Steering Fluid:
BMW ATF (or compatible hydraulic fluid).
Known Issues
Engine M10:
Oil leaks from valve cover gasket and oil pan, timing chain wear (though typically robust), coolant leaks from hoses and thermostat housing.
Fuel System:
Carburetor issues (if equipped) requiring adjustment/rebuild, aging fuel lines, weak fuel pumps.
Electrical System:
Aging wiring harness can lead to intermittent issues, failing headlight relays, dashboard warning light inconsistencies.
Suspension:
Wear in control arm bushings, worn shock absorbers, strut mount deterioration.
Rust:
Common on wheel arches, rocker panels, and around the sunroof (if equipped).
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for 'The Ultimate Driving Machine' established by earlier generations.
Model Evolution
E28 Introduction:
Introduced in 1981 as the successor to the E12 5 Series.
E28 Positioning:
Continued BMW's focus on performance and luxury in the executive sedan segment.
518 518I Role:
Represented the entry-level variants of the E28 range, offering BMW quality at a more accessible price point.
Production
Production Years E28:
1981-1988
Manufacturing Locations:
Germany (Dingolfing), South Africa, Thailand, Mexico
🏆 Awards & Recognition
Recognitions
General Reputation:
The E28 generation was lauded for its driving dynamics, build quality, and refinement, solidifying BMW's reputation.
Specific Awards:
While specific 'awards' for the 518/518i are less common, the E28 platform as a whole received consistent praise from automotive journalists for its balance of performance and luxury.
Ratings
Consumer Reports Era:
Generally rated well for reliability by contemporary publications, though some specific issues noted (see maintenance).
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