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BMW 535 535i 1988-1991 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 535i Model Variant: 535 Years Covered: 1988, 1989, 1990, 1991 Codes Chassis Code: E34 Engine Code Family: M30 👋 Introduction Market Position Segment:...
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Taper: Car
Distributeur:
Bmw
UGS: 431399
Mots clés: 1988 1989 1990 1991 535 535i BMW Car Cars Misc
BMW 535 535i 1988-1991 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
535i
Model Variant:
535
Years Covered:
1988, 1989, 1990, 1991
Codes
Chassis Code:
E34
Engine Code Family:
M30
👋 Introduction
Market Position
Segment:
Luxury Mid-size Sedan
Target Audience:
Performance-oriented luxury car buyers, enthusiasts, DIY mechanics
Competitive Analysis
Key Competitors:
Mercedes-Benz E-Class (W124), Audi 100/200, Lexus LS 400 (later models)
Key Features
Vehicle Appeal:
Blend of sporty performance, executive comfort, and solid build quality
Manual Value:
Essential for maintaining the longevity and performance of a classic BMW
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair
Secondary Focus:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (M30B35), Fuel System, Ignition System, Exhaust System, Cooling System
Drivetrain:
Transmission (Manual & Automatic), Driveshaft, Differential, Axles
Chassis:
Suspension (Front & Rear), Steering System, Brakes (ABS)
Electrical:
Basic Electrical System, Charging System, Starting System, Lighting, Instrumentation, HVAC Electrical, ECU Diagnostics
Body:
Body Panels, Doors, Windows, Seats, Interior Trim
Procedures Included
Maintenance:
Oil Change, Filter Replacement, Spark Plug Service, Fluid Checks and Replacements, Belt Adjustments
Repair:
Engine Rebuild, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Repair
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Troubleshooting, Fault Code Interpretation (where applicable)
Technical Depth
Depth:
Comprehensive, from basic maintenance to detailed component repair and overhaul
Diagnostics:
Includes information on common diagnostic procedures and potential issues
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (OCR processed)
Print Quality
Quality:
High-resolution scans, clear diagrams and text
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, Naturally Aspirated
Engine Code:
M30B35
Displacement:
3.430 cc (3.4 Liters)
Bore X Stroke:
92 mm x 86 mm
Compression Ratio:
8.0:1
Performance
Horsepower:
208 hp @ 5,700 rpm
Torque:
225 lb-ft (305 Nm) @ 4,000 rpm
Fuel System
Fuel Delivery:
Bosch Motronic EFI (Electronic Fuel Injection)
Fuel Type:
Unleaded Gasoline (91 Octane Recommended)
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (50/50 mix with distilled water)
Oil Specifications
Engine Oil Type:
SAE 15W-40 (API SG or higher), or SAE 5W-30 for colder climates
Oil Capacity:
6.5 Liters (with filter change)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Getrag 260/5
Optional
Transmission Type:
4-speed Automatic ZF 4HP22 EH
Features
Clutch Type:
Hydraulically actuated single dry plate
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 (or equivalent GL-4 rated manual transmission fluid)
Automatic Transmission Fluid:
Dexron III (or equivalent ATF)
📐 Dimensions
Exterior
Length:
187.1 inches (4,752 mm)
Width:
70.5 inches (1,791 mm)
Height:
56.1 inches (1,425 mm)
Wheelbase:
111.2 inches (2,825 mm)
Weights
Curb Weight:
Approx. 3,600 - 3,800 lbs (1,633 - 1,724 kg)
Gross Vehicle Weight Rating:
Approx. 4,600 lbs (2,087 kg)
🛡️ Safety Features
Ratings
NHTSA Rating:
Not extensively rated by modern standards, but known for robust construction.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional ASC (Automatic Stability Control) on later models or specific trims.
Passive Features
Airbags:
Driver's side airbag standard from 1990/1991 models onwards. Passenger airbag typically optional.
Seatbelts:
3-point inertia-reel seatbelts with pre-tensioners (driver and front passenger)
Body Structure:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems available (e.g., Nakamichi, Harman Kardon), often with cassette player
Climate Control:
Manual or Automatic Climate Control (ECC - Electronic Climate Control) available
Driver Assistance
Cruise Control:
Standard or optional, electronically controlled
Connectivity
Features:
Limited by era; primarily focused on vehicle operation and comfort features. No modern connectivity like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles (12,000 - 16,000 km) or annually, depending on driving conditions and oil quality.
Spark Plug Replacement:
Approx. 30,000 miles (48,000 km) for standard copper plugs, longer for platinum/iridium.
Coolant Flush:
Every 2 years or 30,000 miles (48,000 km)
Transmission Fluid Change:
Manual: Inspect every 30,000 miles; Automatic: Every 50,000 - 60,000 miles (BMW recommends lifetime fill but flushing is advisable).
Fluid Specifications
Brake Fluid Type:
DOT 4 (minimum), BMW recommends DOT 4 Super Blue or equivalent
Power Steering Fluid Type:
ATF Dexron II/III or BMW specific hydraulic fluid (CHF 11S for later E34 variants might be used)
Known Issues
Engine Issues:
Oil leaks (valve cover gasket, oil pan gasket), coolant leaks (hose failures, water pump, heater core), timing chain tensioner wear (though M30 is generally robust)
Electrical Issues:
Wiring harness degradation, fuel pump relay failures, idle control valve issues, sensor failures
Chassis Issues:
Subframe mounting point corrosion, rear suspension bushings wear, strut mount failure, HVAC blower motor resistor failure
Fuel System Issues:
Fuel pump failure, fuel injector clogging
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Sheer Driving Pleasure, engineering excellence, performance-luxury blend
Model Evolution
E34 Generation:
The E34 generation marked a significant evolution for the 5 Series, introducing a more aerodynamic and sophisticated design compared to its E28 predecessor.
535I Positioning:
Positioned as a potent, yet refined model within the E34 lineup, offering a strong balance of performance and comfort.
Production
Production Period:
E34 production: 1988-1996 (535i specific to early E34 years)
Manufacturing Locations:
Germany (Dingolfing plant)
🏆 Awards & Recognition
Recognitions
Car And Driver:
Often featured in Car and Driver's '10Best' lists for its class and performance characteristics during its production run.
Ratings
Overall Reputation:
Highly regarded for driving dynamics, build quality, and longevity when properly maintained.
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