Segment:
Luxury Executive Sedan
Key Competitors:
Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS300.
Vehicle Highlights:
Renowned for its driving dynamics, refined interior, powerful V8 engine, and advanced technology for its era.
Target Audience:
DIY enthusiasts, independent repair shops, and owners seeking in-depth knowledge for maintenance and repair.
Powertrain Systems:
Engine (M62TU V8), cooling system, fuel system, exhaust system, ignition system, emissions control.
Drivetrain Systems:
Transmission (automatic - GM 5L40-E), differential, axles, driveshafts.
Chassis Systems:
Suspension (front/rear), steering system, braking system (ABS/DSC), wheel bearings.
Electrical Systems:
Wiring diagrams, battery, alternator, starter, lighting, body electronics (ECU, comfort modules), instrument cluster, diagnostics.
Body Systems:
Body panels, doors, windows, locks, HVAC system, seats, interior trim, exterior trim.
Maintenance Procedures:
Routine maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, inspections.
Repair Procedures:
Engine mechanical repair, transmission overhaul, suspension component replacement, brake system servicing, electrical component troubleshooting and replacement.
Troubleshooting Guidance:
Diagnostic procedures, symptom-based troubleshooting, fault code interpretation, electrical troubleshooting flowcharts.
Technical Specifications:
Torque specifications, clearances, fluid types and capacities, wiring diagrams, diagnostic connector locations.
Diagnostic Capabilities:
Advanced diagnostics, including ECU coding and programming procedures (often requiring specific tools).
Rebuild Instructions:
Comprehensive rebuild procedures for major components like the engine and transmission.
Special Tools:
Identification and usage of specialized BMW tools required for certain repairs.
PDF Features:
Searchable text, bookmark navigation, printable pages.
Image Resolution:
High-resolution diagrams and illustrations for clarity.
Binding For Print:
N/A (PDF format - printable)
Paper For Print:
N/A (PDF format - printable)
Engine Type:
4.4-liter (4398 cc) DOHC 32-valve V8
Engine Code Specific:
M62TU (Technical Update)
Horsepower:
282 hp @ 5400 rpm
Torque:
324 lb-ft @ 3600 rpm
Fuel Delivery:
Multi-point Fuel Injection (Bosch Motronic ME7.2)
Recommended Fuel:
Premium Unleaded Gasoline (91 AKI or higher)
Bore X Stroke:
94.0 mm x 79.5 mm
Compression Ratio:
10.0:1
Valvetrain:
Double Overhead Camshafts (DOHC), 4 valves per cylinder, VANOS (variable valve timing).
Transmission Type:
5-speed Steptronic Automatic Transmission
Transmission Model:
GM 5L40-E
Manual Transmission Option:
No manual transmission offered for the 540i in 2000.
Shift Modes:
Fully Automatic, Manual Mode (Steptronic sequential shifting).
Transmission Fluid Type:
Dexron III (or equivalent synthetic like Pentosin ATF1)
NHTSA Frontal Impact:
4 Stars (driver), 4 Stars (passenger)
IIHS Frontal Offset:
Good
Stability Control:
Dynamic Stability Control (DSC)
Traction Control:
Automatic Stability Control + Traction (ASC+T)
ABS:
Anti-lock Braking System (ABS)
Airbags:
Frontal airbags (driver and passenger), optional side airbags.
Seatbelts:
3-point inertia-reel seatbelts with pretensioners.
Head Unit:
BMW Professional RDS with CD player and cassette, optional navigation system (MKIII).
Audio System:
Harman Kardon premium audio system available on higher trims or as an option.
Parking Assistance:
Optional rear parking sensors (Park Distance Control - PDC).
Remote Features:
Remote central locking, alarm system.
Oil Change Interval:
BMW Condition Based Service (CBS) typically recommends every 10,000-15,000 miles or annually, depending on driving conditions.
Major Service Intervals:
Spark plug replacement often at 100,000 miles; transmission fluid and filter service recommended around 60,000-100,000 miles (though some sources suggest more frequent changes).
Engine Oil Type:
BMW Longlife-01 (LL-01) or LL-04 compliant synthetic oil, typically 5W-30 or 5W-40.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based).
Common Engine Problems:
Valley pan gasket leaks, VANOS solenoid issues, oil separator (PCV) system clogging, ignition coil failures.
Common Transmission Problems:
Transmission fluid leaks (e.g., at cooler lines), torque converter issues, occasional mechatronic unit problems.
Common Chassis Problems:
Front suspension bushings and control arms wear, rear shock mounts, water pump failures (especially plastic impeller).
Common Electrical Problems:
ABS/DSC sensor failures, MAF sensor issues, window regulator failures, pixelated instrument cluster displays.
Bmw Legacy:
BMW is renowned for its focus on 'The Ultimate Driving Machine,' emphasizing performance, engineering, and driver engagement across its history.
E39 Generation:
The E39 generation (1995-2003) represented a significant advancement in BMW's mid-size sedan lineup, known for its improved chassis dynamics, refined interiors, and advanced electronics compared to its E34 predecessor.
540I Positioning:
The 540i served as the performance flagship of the E39 range before the introduction of the M5, offering a potent V8 engine in a luxurious and dynamically capable package.
Manufacturing Location:
Germany (primarily Dingolfing plant)
