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BMW 7 Series 735i 735iL 740i 740iL 750iL 1988-1994 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 7 Series Model Variants: 735i, 735iL, 740i, 740iL, 750iL Model Years: 1988, 1989, 1990, 1991, 1992, 1993, 1994 Codes Chassis Code: E32 👋...
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UGS: 480377
BMW 7 Series 735i 735iL 740i 740iL 750iL 1988-1994 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
7 Series
Model Variants:
735i, 735iL, 740i, 740iL, 750iL
Model Years:
1988, 1989, 1990, 1991, 1992, 1993, 1994
Codes
Chassis Code:
E32
👋 Introduction
Market Position
Segment:
Full-size luxury sedan.
Positioning:
Flagship model, representing BMW's pinnacle of engineering, comfort, and performance during its era.
Competitive Analysis
Key Competitors:
Mercedes-Benz S-Class (W126/W140), Lexus LS 400, Jaguar XJ6, Audi V8 Quattro.
Key Features
Luxury Appointments:
Premium interior materials, advanced comfort features, refined ride quality, substantial sound insulation.
Performance Focus:
Engaging driving dynamics characteristic of BMW, powerful inline-six and V12 engines.
Technological Advancements:
Early adoption of ABS, traction control (ASC), advanced engine management systems, and electronic climate control.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Digital (likely PDF, given common practice for older manuals)
Page Count Estimated:
700-1000+ (typical for comprehensive service manuals of this era)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, timing systems, valve train, cylinder heads, block assembly, pistons, crankshaft, lubrication systems, cooling systems.
Engine Management:
Fuel injection systems (Motronic), ignition systems, emission control systems, sensor diagnostics, ECU operation.
Transmission:
Automatic transmission overhaul (e.g., ZF 4HP22, 4HP24), manual transmission (if applicable for specific variants), clutch system, driveline, driveshafts, differentials.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications, self-leveling suspension (if equipped).
Brakes:
Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System) diagnostics and repair, brake fluid specifications, caliper and rotor replacement.
Electrical:
Wiring diagrams for all vehicle systems, lighting, starter, alternator, battery, fuse boxes, relays, power windows, power locks, central locking, mirrors, sunroof, instrument cluster.
Body:
Body panel repair, door mechanisms, trunk lid, hood, bumpers, interior trim removal and installation, weather stripping.
HVAC:
Climate control system diagnostics and repair, refrigerant handling, blower motor, heater core, A/C compressor, evaporator.
Interior:
Seating systems, dashboard removal, steering wheel and column, audio systems, diagnostic connectors.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, lubrication points, belt inspections and replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes interpretation, symptom-based troubleshooting guides.
Repair:
Detailed step-by-step instructions for component replacement, overhaul procedures, adjustments, and calibration.
Diagnostics:
Procedures for using diagnostic tools, interpreting sensor data, and pinpointing electrical and mechanical faults.
Technical Depth
Depth Level:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, complex electrical diagnostics.
Specialized Procedures:
ABS bleeding procedures, idle speed control adjustments, catalytic converter testing, EPROM replacement (if applicable), self-leveling suspension service.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for physical reference.
Print Quality
Image Resolution:
High-resolution, clear diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 735I 735Il:
3.5L M30B35 Inline-6
Displacement 735I 735Il:
3430 cc
Power 735I 735Il Hp:
208 hp @ 5700 rpm
Torque 735I 735Il Lb Ft:
214 lb-ft @ 4000 rpm
Engine 740I 740Il:
4.0L M60B40 V8
Displacement 740I 740Il:
3982 cc
Power 740I 740Il Hp:
282 hp @ 5800 rpm
Torque 740I 740Il Lb Ft:
295 lb-ft @ 4500 rpm
Engine 750Il:
5.0L M70B50 V12
Displacement 750Il:
4988 cc
Power 750Il Hp:
296 hp @ 5200 rpm
Torque 750Il Lb Ft:
332 lb-ft @ 3900 rpm
Performance
0 60 Mph 735I:
Approx. 8.0 seconds
0 60 Mph 740I:
Approx. 6.8 seconds
0 60 Mph 750Il:
Approx. 7.3 seconds
Fuel System
Fuel Delivery:
Bosch Motronic (EFI - Electronic Fuel Injection)
Fuel Type:
Premium Unleaded Gasoline
Engine Notes
Engine Design:
M30 engines are known for their robust construction and longevity. M60 V8 introduced a more modern compact V8 design, while the M70 V12 offered unparalleled smoothness and refinement.
🔧 Transmission
Standard
Transmission 735I 740I:
4-speed Automatic (ZF 4HP22)
Transmission 750Il:
4-speed Automatic (ZF 4HP24)
Optional
Transmission Optional:
5-speed Manual (available on some early 735i models, less common)
Features
Transmission Control:
Electronic transmission control with Sport/Economy modes on later models.
📐 Dimensions
Exterior
Length 735I 740I:
Approx. 196.4 inches (4988 mm)
Length 735Il 740Il 750Il:
Approx. 203.5 inches (5169 mm)
Wheelbase 735I 740I:
Approx. 117.4 inches (2982 mm)
Wheelbase 735Il 740Il 750Il:
Approx. 124.5 inches (3162 mm)
Weights
Curb Weight 735I:
Approx. 3750 lbs (1701 kg)
Curb Weight 740I:
Approx. 3850 lbs (1746 kg)
Curb Weight 750Il:
Approx. 4300 lbs (1950 kg)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not extensively tested by modern standards; structural integrity generally considered high for its era.
Active Features
ABS:
Standard on most models, Bosch ABS II.
Traction Control:
Optional/Standard on later models (ASC - Automatic Stability Control).
Passive Features
Airbags:
Driver-side airbag standard from approx. 1990/1991 onwards. Passenger airbag optional or standard on later models.
Seatbelts:
Three-point inertia-reel seatbelts front and rear.
Body Structure:
Reinforced chassis and safety cell for crash protection.
💡 Technology Features
Infotainment
Audio System:
Premium sound systems (e.g., Blaupunkt, Harman Kardon) with cassette player, radio, optional CD changer.
Display Technology:
Analog gauges, central information display for trip computer and system warnings.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assistance:
Rear park distance control (optional on some models).
Connectivity
Phone Integration:
Optional factory-installed car phone systems (early mobile technology).
Comfort Features
Climate Control:
Dual-zone automatic climate control.
Seats:
Power-adjustable front seats with memory, heated seats (optional).
Lighting:
Power-adjustable headlights, fog lights.
Convenience
Remote Locking:
Central locking system, optional remote keyless entry on later models.
Windows Mirrors:
Power windows, power mirrors, power sunroof.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
Typically 5,000 - 7,500 miles or annually, depending on driving conditions.
Coolant Flush Interval Miles:
Every 2 years or 30,000 miles.
Spark Plug Replacement Miles:
M30: 30,000 miles; M60/M70: 60,000 miles (may vary).
Brake Fluid Change Interval Years:
Every 2 years.
Fluid Specifications
Engine Oil Spec 735I:
API SG, SAE 5W-30 or 10W-40 (check manual for exact specification).
Engine Oil Spec 740I 750Il:
API SG, SAE 5W-30 or 10W-40 (check manual for exact specification).
Coolant Spec:
BMW Blue Antifreeze/Coolant (G48), mixed 50/50 with distilled water.
Transmission Fluid Auto:
Dexron II or III (check manual for exact specification).
Brake Fluid Spec:
DOT 4.
Known Issues
Common Problems M30:
Head gasket leaks, oil pan gasket leaks, oil pan baffle failure, timing chain guides wear, coolant leaks (hose failures, water pump), fuel distributor issues on early models.
Common Problems M60:
Nikasil cylinder bore degradation (in earlier M60B30/B40 engines, less common in later ones), VANOS unit issues, eccentric shaft sensor failure, oil leaks (valve cover gaskets, oil pan gaskets).
Common Problems M70:
Ignition coil issues (one per cylinder), throttle body actuator problems (two per engine), complex fuel and ignition management, cooling system complexity, harmonic balancer failure.
Electrical Issues:
Corrosion in wiring harnesses, failure of door lock actuators, sunroof motor issues, climate control unit failures, ABS sensor failures.
Maintenance Notes
Complexity:
These vehicles are complex and require specialized knowledge and tools for proper maintenance and repair.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW is renowned for its 'Ultimate Driving Machine' philosophy, blending performance, luxury, and advanced engineering.
Model Evolution
Predecessor:
BMW E23 7 Series.
Successor:
BMW E38 7 Series.
E32 Introduction:
Introduced in 1986 (for model year 1987 in some markets), but the covered years span its primary production run.
Production
Production Years:
1986-1994.
Manufacturing Location:
Dingolfing, Germany.
Notable Features:
The E32 was the first BMW production car to feature a V12 engine (M70) and a V8 engine (M60).
🏆 Awards & Recognition
Recognitions
Contemporary Awards:
Consistently ranked among the best luxury sedans by automotive publications of its time for its blend of performance and comfort.
Design Acclaim:
Praised for its clean, elegant design language by legendary BMW designer Claus Luthe.
Ratings
Reliability Perception:
Generally perceived as reliable, particularly the M30-engined models, though later V8 and V12 engines presented more complex maintenance requirements.
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