Systems Covered:
Engine Mechanical, Engine Control System, Fuel System, Ignition System, Cooling System, Exhaust System, Lubrication System, Clutch System, Manual Transaxle System, Automatic Transmission, Drive Shaft, Drive Axles, Suspension System (Front & Rear), Steering System, Brake System (Front & Rear), Electrical System, Climate Control System, Bodywork, Interior, Safety Systems (Airbags, Seatbelts), Emissions Control Systems, Wheels & Tires, Diagnostic Procedures, Troubleshooting
Body Styles:
Sedan and Long Wheelbase Sedan ('iL' variants).
Type:
Factory Service & Repair Manual
Engine Mechanical:
Complete overhaul procedures for M30 (735i/iL) and M60 (740i/iL) and M70 (750iL) V8 and V12 engines, including cylinder head, block, pistons, crankshaft, camshafts, valve train, timing components, and lubrication system.
Engine Control System:
Detailed diagnostics and repair for DME (Digital Motor Electronics) and related sensors (e.g., Crankshaft Position Sensor, Camshaft Position Sensor, Knock Sensor, Mass Air Flow Sensor), actuators (e.g., Idle Control Valve, Throttle Body), and fuel injection/ignition control strategies.
Transmission:
Service and repair for Getrag 5-speed manual (ZF S5-18/3 for 735i) and ZF 4-speed automatic transmissions (e.g., 4HP-22 for 735i, 4HP-24 for 740i/750iL), including torque converter, valve body, and electronic control units.
Suspension Steering:
Detailed procedures for front and rear suspension components (e.g., control arms, shock absorbers, springs, sway bars) and the hydraulic-assisted power steering system, including steering rack and pump.
Brake System:
Comprehensive coverage of hydraulic braking system, including master cylinder, brake booster, ABS (Anti-lock Braking System) components (e.g., ABS control module, wheel speed sensors), calipers, rotors, pads, and brake fluid specifications.
Electrical System:
In-depth coverage of the vehicle's electrical architecture, including detailed wiring diagrams, troubleshooting procedures for common electrical faults, lighting systems, power accessories (windows, locks, mirrors), instrument cluster, and battery/charging system.
Safety Systems:
Information on Supplemental Restraint System (SRS) components such as airbags (driver, passenger, side), seatbelt pre-tensioners, and related control modules, including diagnostic and replacement procedures. Also covers seatbelt systems.
Emission Control:
Coverage of catalytic converters, oxygen sensors, EVAP systems, and diagnostic procedures related to emissions compliance.
Climate Control:
Operation, diagnosis, and repair of the automatic climate control system, including HVAC components, blower motor, refrigerant system, and control modules.
Wheel Tire System:
Information on wheel types, tire sizes, recommended pressures, and wheel alignment specifications.
Maintenance:
Oil and filter changes, fluid level checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, air filter replacement, belt inspections and replacement, battery maintenance.
Diagnostics Troubleshooting:
Systematic approaches to diagnosing and resolving various issues, including engine performance problems, transmission shifting issues, brake system malfunctions, electrical gremlins, and HVAC system faults, often with flowcharts and symptom-based guides.
Repair Overhaul:
Detailed step-by-step instructions for major component removal, installation, and overhaul, such as engine rebuilds, transmission repairs, suspension component replacement, brake caliper rebuilds, and body panel repair.
Technical Specifications:
Torque specifications for critical fasteners, component tolerances, fluid capacities, electrical resistance values, diagnostic trouble codes (DTCs), and performance specifications.
Body Repair:
Procedures for body panel removal/installation, door and window repairs, bumper replacement, and potentially basic rust repair guidance.
Interior Trim Repair:
Guidance on removing and reinstalling interior components such as seats, door panels, dashboard trim, and headliner.
Depth:
Comprehensive; covers everything from routine maintenance and minor repairs to full engine and transmission rebuilds, complex electrical diagnostics, and bodywork procedures, suitable for both DIY enthusiasts and professional technicians.
Wiring Diagrams:
Extremely detailed and comprehensive wiring diagrams for all electrical systems, crucial for troubleshooting complex electrical issues.
Oil Change Interval:
Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or 12 months, depending on driving conditions and oil used (consult specific model year for exact recommendations).
Coolant Flush Interval:
Every 2-3 years or 30,000-50,000 miles.
Transmission Fluid Change:
BMW originally claimed 'lifetime' fill, but fluid and filter changes are recommended every 50,000 - 70,000 miles for longevity, especially for automatic transmissions.
Engine Oil Specification:
API SJ/SL or BMW LL-98/LL-01 compliant synthetic oil, viscosity typically 5W-30 or 5W-40. (Refer to manual for exact specs per engine).
Coolant Specification:
BMW Blue Antifreeze (G48) or equivalent ethylene glycol-based coolant, mixed 50/50 with distilled water.
Brake Fluid Specification:
DOT 4
Power Steering Fluid:
BMW Power Steering Fluid (G002000 or equivalent CHF 11S based hydraulic fluid for some systems, consult manual).
Common Problems:
Cooling system leaks (radiator, hoses, water pump), head gasket issues (especially M60 V8), ABS/ASC sensor failures, blower motor resistor failure, VANOS system issues (M60 V8), electrical connector corrosion, fuel pump failure, door panel delamination, suspension bushings wear.