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BMW 740i 740iL 1988-1994 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 740i / 740iL Model Code: E32 Applicable Years: 1988, 1989, 1990, 1991, 1992, 1993, 1994 Codes Chassis Code: E32 Engine Codes: M60B40 (for...
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BMW 740i 740iL 1988-1994 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
740i / 740iL
Model Code:
E32
Applicable Years:
1988, 1989, 1990, 1991, 1992, 1993, 1994
Codes
Chassis Code:
E32
Engine Codes:
M60B40 (for 740i/iL)
👋 Introduction
Market Position
Positioning:
The BMW 7 Series (E32) represented BMW's flagship luxury sedan during its production run, competing with other high-end European marques. The 740i and 740iL models offered a potent combination of performance and refined luxury.
Competitive Analysis
Competitors:
Mercedes-Benz S-Class (W140), Audi V8 Quattro, Jaguar XJ (XJ40), Lexus LS 400 (UCF10).
Key Features
Vehicle Features:
Powerful V8 engine, sophisticated ride and handling, luxurious interior appointments, advanced (for its time) technology, available long wheelbase (iL).
Manual Purpose
Purpose:
To provide comprehensive, step-by-step instructions for servicing, repairing, diagnosing, and maintaining the BMW 740i and 740iL (E32) models, replicating the official documentation used by BMW technicians.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Full service, repair, maintenance, and troubleshooting for the specified BMW models.
Page Count
Estimated Page Count:
Approx. 1000+ pages (typical for comprehensive workshop manuals of this era).
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), searchable text
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (M60B40), transmission (automatic), differential, exhaust system.
Chassis:
Suspension (front and rear), steering, brakes (front and rear), wheels, tires.
Electrical:
Engine management, ignition, fuel injection, lighting, instrumentation, battery, alternator, starter, power accessories, diagnostic systems.
Body:
Body panels, doors, windows, sunroof, interior trim, HVAC, climate control, safety systems (airbags, seatbelts).
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and changes, tune-ups, spark plug replacement.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (where applicable), testing procedures for various components.
Repairs:
Engine overhaul, transmission repair/rebuild, brake system repair, suspension component replacement, electrical component repair, bodywork procedures.
Adjustments And Calibrations:
Valve adjustments (if applicable to M60), idle speed adjustments, steering alignment, clutch adjustments (if manual existed, though unlikely for 740i).
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems, crucial for troubleshooting electrical faults.
Torque Specifications:
Specific torque values for all critical fasteners, essential for proper assembly and preventing damage.
Special Tools:
Identification and usage instructions for any specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive, from basic user maintenance to advanced engine and transmission rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF. High-resolution scans with searchable text for efficient navigation.
Print Quality
Quality:
High-resolution, clear diagrams, and legible text. Professional-grade reproduction.
Binding Type
Binding:
N/A (Digital Format). If printed, typically a sturdy comb or perfect binding for workshop use.
Paper Type
Paper:
N/A (Digital Format). If printed, would be on durable paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Name:
M60B40
Engine Type:
4.0L V8 (32-valve DOHC)
Bore X Stroke:
89 mm x 80 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
282 hp @ 5800 rpm
Torque:
295 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Bosch Motronic M3.3 electronic fuel injection (EFI)
Fuel Type:
Premium Unleaded Gasoline (91+ octane)
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (or equivalent G48 ethylene glycol based)
Lubrication System
Oil Type:
API SH/SJ, ACEA A2/A3, SAE 5W-30 or 5W-40 recommended (check manual for specific BMW approval).
Oil Capacity:
Approx. 7.5 Liters (8 US Quarts)
🔧 Transmission
Standard
Transmission Type:
5-speed automatic (ZF 5HP30)
Optional
Optional Transmission:
No manual transmission option was officially offered for the 740i/iL in most markets.
Features
Transmission Features:
Electronic control, torque converter lock-up clutch, sport mode (optional on some models).
Fluid Specs
Transmission Fluid Type:
ZF Lifeguardfluid 5 (or equivalent ATF specification, consult manual for specific BMW approval).
Fluid Capacity
Transmission Fluid Capacity:
Approx. 7.5-8.5 Liters (check dipstick/manual for exact level)
📐 Dimensions
Exterior
Wheelbase 740I:
Approx. 117.4 inches (2982 mm)
Wheelbase 740Il:
Approx. 120.7 inches (3066 mm)
Length 740I:
Approx. 197.5 inches (5017 mm)
Length 740Il:
Approx. 201.8 inches (5125 mm)
Weights
Curb Weight 740I:
Approx. 3900 - 4100 lbs (1770 - 1860 kg)
Curb Weight 740Il:
Approx. 4000 - 4200 lbs (1815 - 1905 kg)
Wheels Tires
Wheel Size:
Typically 15-inch or 16-inch alloy wheels
Tire Size:
Examples: 225/60HR15, 225/55HR16 (refer to manual for specific options)
Bolt Pattern:
5x120 mm
🛡️ Safety Features
Ratings
Crash Test Data:
As a vehicle from this era, comprehensive electronic crash test data as we know it today is limited. However, BMW vehicles of this period were engineered with robust safety structures.
Active Features
Active Safety:
Anti-lock Braking System (ABS), optional Traction Control System (ASC).
Passive Features
Passive Safety:
Dual front airbags, reinforced chassis, crumple zones, seatbelt pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Early E32 models featured basic radio/cassette players. Later models incorporated BMW's Business or Professional CD radios. LCD displays for climate control and trip computer.
Driver Assistance
Driver Assistance:
Cruise control, parking sensors (rear, on some later models), automatic climate control.
Connectivity
Connectivity Features:
Onboard computer, early cellular phone integration (optional), heated seats, power-adjustable seats with memory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles or 12 months, whichever comes first (dependent on driving conditions and oil used). Consult manual for specific recommendation.
Transmission Fluid Interval:
Recommended service interval for automatic transmission fluid and filter replacement is often around 60,000 - 100,000 miles, or as per manual. BMW's initial 'lifetime fluid' claims have often been revised.
Spark Plug Replacement:
Typically around 60,000 miles for iridium or platinum plugs, but consult manual for exact type and interval.
Fluid Specifications
Brake Fluid Type:
DOT 4 (refer to manual for BMW specifications).
Power Steering Fluid:
BMW Power Steering Fluid (or Pentosin CHF 11S, consult manual).
Known Issues
Cooling System:
Plastic coolant expansion tank can become brittle and crack. Thermostat housing leaks. Water pump issues.
Engine M60:
Nikalium cylinder bore coating can wear (requires careful diagnosis and sometimes specialized repair). VANOS unit can develop issues. Oil pan gasket leaks.
Electrical:
Door wiring harnesses can fray. ABS/ASC sensor failures. LCM (Light Control Module) issues. Pixels in instrument cluster can fail.
Suspension:
Front control arm bushings, rear subframe bushings, strut mounts, and ball joints are common wear items.
HVAC:
Heater control valves can fail. Blower motor resistor issues. Climate control module glitches.
📚 Vehicle History
Brand Heritage
Bmw Heritage:
BMW has a long-standing reputation for engineering sporty luxury vehicles with a focus on driving dynamics, often referred to as the 'Ultimate Driving Machine'.
Model Evolution
E32 Generation:
The E32 generation of the 7 Series, produced from 1986 to 1994, was a significant evolution for BMW's flagship. It introduced advanced styling, significantly improved aerodynamics, and a wider range of engine options, including the iconic V8.
E32 Variants:
The E32 lineup included the 730i, 735i, 740i, 740iL, 750i, and 750iL, catering to various market demands for performance and luxury.
Production
Production Years:
1986-1994 (E32 generation).
Manufacturing Location:
Germany (primarily Dingolfing Plant)
🏆 Awards & Recognition
Recognitions
Automotive Awards:
While specific awards for the 740i/iL of this exact period might be scarce in direct recall, the E32 generation as a whole was well-regarded for its engineering, luxury, and performance, setting benchmarks for the segment.
Ratings
Comparative Ratings:
Consistently ranked highly by automotive journalists for its sophisticated driving experience and build quality, often preferred over some competitors for its handling characteristics.
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