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BMW C1 200 Motorrad Workshop Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: C1-200 Vehicle Type: Maxi-scooter Codes Chassis Code: 248 Engine Code: Often indicated as part of the chassis number or on the engine casing,...
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Taper: Motorcycle
Distributeur:
UGS: 541148
Mots clés: BMW C1 200 Cars Misc Motorcycle
BMW C1 200 Motorrad Workshop Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
C1-200
Vehicle Type:
Maxi-scooter
Codes
Chassis Code:
248
Engine Code:
Often indicated as part of the chassis number or on the engine casing, specific code might vary slightly by market or production batch.
👋 Introduction
Market Position
Market Position:
The BMW C1-200 was a unique offering in the maxi-scooter market, positioned as a safer, car-like alternative with its enclosed cockpit and roll cage structure.
Competitive Analysis
Competitive Analysis:
Competed with other maxi-scooters but distinguished itself through its innovative safety features and premium brand appeal. Faced competition from brands like Yamaha TMAX, Suzuki Burgman, and Honda Silver Wing, but offered a distinct safety proposition.
Key Features
Key Features:
Enclosed cockpit, integrated roll-over protection, optional airbag, weather protection, automotive-style controls, ABS (on some models), innovative safety concept.
Ergonomics:
Designed with a comfortable, upright riding position and automotive-style controls for ease of use.
📋 Manual Details
Coverage Areas
Coverage Areas:
All systems and components of the BMW C1-200
Page Count
Page Count:
Estimated 300-500 pages (typical for factory service manuals of this era/type)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (primary for this product listing, often other languages available)
Format
Format:
Digital (PDF) or Printed (based on product offering)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Transmission (CVT), Drive System, Chassis, Suspension (Front and Rear), Brakes (Front and Rear), Electrical System, Lighting System, Instrument Panel, Bodywork, Frame, Security System
Electrical System Details:
Includes detailed wiring diagrams for all circuits, starter system, charging system (alternator/stator), lighting (headlight, taillight, indicators), ignition system, instrumentation, horn, battery, and fuses.
Chassis Frame Details:
Includes information on frame integrity checks, alignment, and repair procedures for the unique safety cell structure.
Procedures Included
Procedures Included:
Scheduled Maintenance, Routine Inspections, Tune-up Procedures, Lubrication, Engine Rebuild, Transmission Overhaul, Brake Service, Suspension Overhaul, Electrical Diagnostics and Repair, Wiring Diagrams, Troubleshooting Guides, Component Removal and Installation, Torque Specifications
Engine Repair Procedures:
Complete engine disassembly and reassembly instructions, piston and cylinder replacement, valve adjustment, camshaft timing, crankshaft and connecting rod service, oil pump inspection and repair.
Brake System Service:
Detailed procedures for front and rear brake caliper overhaul, brake pad replacement, brake disc inspection and replacement, brake line bleeding, ABS system diagnostics and repair (if applicable).
Suspension Service:
Front fork disassembly, seal replacement, oil level and viscosity specifications. Rear shock absorber removal, installation, and adjustment procedures.
Technical Depth
Technical Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and troubleshooting.
Diagnostic Troubleshooting:
Extensive troubleshooting charts and procedures for identifying and resolving common and uncommon faults across all vehicle systems, including symptom-based diagnosis.
📊 Manual Specifications
File Format
File Format:
PDF (if digital)
Searchability:
Fully searchable text (if PDF), allowing for quick retrieval of information.
Print Quality
Print Quality:
High-resolution, clear diagrams and text (if printed)
Binding Type
Binding Type:
Perfect bound or coil bound (if printed)
Paper Type
Paper Type:
Durable, gloss or matte finish paper suitable for workshop environments (if printed)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
198 cc
Bore X Stroke:
64 mm x 62 mm
Compression Ratio:
10.0:1
Cooling System:
Liquid-cooled
Valve Train:
SOHC (Single Overhead Camshaft), 2 valves per cylinder
Starting System:
Electric starter
Performance
Horsepower Output:
Approx. 18.4 HP (13.5 kW) at 7,500 rpm
Torque Output:
Approx. 17.3 Nm (12.8 lb-ft) at 6,000 rpm
Fuel System
Fuel Delivery:
Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON)
Ignition System
Ignition Type:
Electronic Ignition (CDI)
🔧 Transmission
Standard
Transmission Type:
Automatic continuously variable transmission (CVT)
Features
Transmission Fluid Type:
Specific CVT fluid (Refer to manual for exact specification, e.g., SAE 75W-90 or similar)
📐 Dimensions
Exterior
Length:
Approx. 2,070 mm (81.5 in)
Width:
Approx. 820 mm (32.3 in)
Height:
Approx. 1,300 mm (51.2 in)
Wheelbase:
Approx. 1,420 mm (55.9 in)
Seat Height:
Approx. 760 mm (29.9 in)
Weights
Dry Weight:
Approx. 180 kg (397 lbs)
Gross Vehicle Weight Rating:
Approx. 350 kg (772 lbs)
Cargo
Storage Capacity:
Integrated storage compartment behind the seat, space under seat (limited by design).
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable in traditional sense; designed with enhanced occupant protection via enclosed structure and roll cage.
Active Features
Active Safety Features:
Optional ABS (Anti-lock Braking System), Unified Braking System (linked front and rear brakes on some models)
Passive Features
Passive Safety Features:
Integrated Roll-over Protection Structure (ROPS), Safety Cell, Seatbelt, Optional Airbag (first for a scooter), crumple zones.
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrument cluster with speedometer, tachometer, fuel gauge, coolant temperature, and warning lights. No advanced infotainment systems typically found in modern vehicles.
Driver Assistance
Driver Assistance Features:
Optional ABS, Parking assistance system (optional on some markets)
Connectivity
Connectivity Features:
Not applicable in the modern sense.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 12 months (refer to manual for specific recommendations)
Spark Plug Replacement:
Refer to manual, typically around 10,000-15,000 km
Air Filter Inspection:
Refer to manual, usually checked at every oil change
Fluid Specifications
Engine Oil Type:
BMW Advanced Synthetic SAE 5W-40 (or equivalent API SG/JASO MA)
Engine Oil Capacity:
Approx. 1.6 Liters (1.7 US qt) with filter change
Coolant Type:
BMW Coolant (Blue) - Ethylene glycol-based mixture with corrosion inhibitors
Brake Fluid Type:
DOT 4
Final Drive Oil Type:
Specific gear oil (Refer to manual for exact specification, e.g., SAE 80W-90)
Final Drive Oil Capacity:
Refer to manual for capacity
Known Issues
Known Issues:
While generally robust, potential issues can include electrical gremlins due to complex wiring, minor corrosion on specific components, and wear on CVT belt/rollers over high mileage. Battery health is also critical.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW Motorrad has a long history of innovation and performance in the motorcycle and scooter industry, known for engineering excellence and premium quality.
Model Evolution
Model Evolution:
The C1-200 was a radical departure, developed in the late 1990s and launched in 2000. It aimed to bridge the gap between scooters and cars, offering a secure and comfortable urban mobility solution. Later iterations included the C1-125.
Production
Production Years:
2000-2003
Manufacturing Location:
Italy (by Bertone for BMW)
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