Engine Mechanical:
Complete overhaul, inspection, repair of engine block, cylinder head, pistons, crankshaft, camshafts, valves, timing system.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, fuel filter, fuel tank, lines, evaporative emissions control.
Ignition System:
Spark plugs, ignition coils, ignition control module (ICM), wiring diagrams.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan, fluid specifications.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, lambda sensors, emissions control.
Transmission Drivetrain:
Automatic transmission (CVT), clutch, drive belts, final drive, lubrication, maintenance.
Brakes:
Hydraulic braking system, brake calipers, master cylinder, brake lines, brake fluid specifications, ABS system (if equipped), disc/pad replacement, bleeding procedure.
Suspension:
Front telescopic forks, rear shock absorber, springs, linkage, adjustments, repair procedures.
Steering:
Handlebars, steering column, bearings, adjustments, lubrication.
Electrical System:
Battery, charging system (alternator/generator), starter motor, lighting (headlights, taillights, indicators), horn, wiring diagrams for all circuits.
Instrumentation Controls:
Dashboard, speedometer, tachometer, fuel gauge, warning lights, switches, controls.
Body Frame:
Chassis inspection, body panels, seat, fairings, storage compartments, structural integrity.
Security System:
Immobilizer, alarm system (if equipped), key programming.
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), spark plug checks/replacement, chain/belt adjustment, fluid level checks.
Troubleshooting:
Diagnostic flowcharts, symptom analysis, common fault identification and correction for all systems.
Component Removal Installation:
Step-by-step instructions for removing and installing all major and minor components.
Rebuilding Overhauling:
Detailed procedures for engine, transmission, and brake caliper overhauls.
Adjustments:
Carburetor (if applicable), throttle cable, brake levers, suspension settings.
Torque Specifications:
Precise torque values for all critical fasteners.
Wiring Diagrams:
Comprehensive electrical schematics for all model years and variations.
Diagnostics:
Advanced diagnostic procedures, including interpretation of error codes and sensor data.
Repair Procedures:
Detailed, step-by-step repair instructions with illustrations.
Specifications:
Engine tolerances, fluid capacities, tire pressures, electrical resistance values, and more.
Special Tools:
Identification and usage of any specialized tools required for specific repairs.
Oil Change:
Every 5,000 km or 1 year, whichever comes first.
Air Filter Replacement:
Every 10,000 km or 2 years.
Spark Plug Replacement:
Every 15,000 km.
Cv Belt Inspection:
Inspect every 10,000 km, replace as needed (typically around 20,000-30,000 km).
Engine Oil:
SAE 10W-40, API SJ or higher. Capacity: Approx. 1.3 Liters.
Coolant:
BMW approved ethylene glycol-based coolant, mixed 50/50 with distilled water.
Cv Transmission Oil:
Specific CVT fluid, as per BMW recommendation. Capacity: Approx. 0.2 Liters.
Electrical Connectors:
Potential for corrosion in certain electrical connectors over time, especially in humid climates.
Cvt Belt Wear:
CVT belt can wear and require timely replacement; early detection of slipping is crucial.
Seatbelt Mechanism:
Occasional reports of seatbelt mechanism requiring inspection or adjustment.
