Market Position:
The BMW E39 5 Series represented BMW's executive sedan offering during its production run, known for its blend of luxury, performance, and technological advancement. This manual targets owners, independent repair shops, and enthusiasts seeking to maintain or repair these sophisticated vehicles.
Competitive Analysis:
This manual competes with other E39 service resources, but its value lies in its comprehensive nature, likely encompassing official BMW service information or highly accurate third-party compilations. The FORESTMAN solution's emphasis on customer satisfaction suggests a potentially high-quality, well-supported product.
Key Features:
Detailed diagnostic procedures, extensive electrical schematics, clear step-by-step repair instructions, comprehensive parts diagrams, and troubleshooting guides tailored to the E39 platform's complexities.
Coverage Areas:
Full mechanical and electrical systems, bodywork, and troubleshooting for BMW E39 5 Series.
Page Count:
Estimated 1500+ pages (typical for comprehensive E39 service manuals).
Manual Type:
Comprehensive Service and Repair Manual
Format:
Likely PDF, potentially printable or searchable text.
Systems Covered:
Engine (M50, M52, M54, M62, S62, M43, M44), Drivetrain (Manual & Automatic Transmissions, xDrive AWD where applicable), Suspension, Steering, Brakes (ABS, DSC), Fuel System, Cooling System, Exhaust System, Electrical Systems (ECU, DME, EWS, ABS/DSC control modules, Lighting, HVAC), Body Control Module (BCM), SRS Airbag System, Bodywork & Interior Trim, Climate Control.
Procedures Included:
Routine Maintenance (oil changes, filter replacements, spark plugs), Component Removal and Installation (engine, transmission, suspension arms, brake calipers, alternators, starter motors), Diagnostic Procedures, Troubleshooting Flowcharts, Electrical Schematics, Wiring Diagrams, Torque Specifications, Lubrication Points, Clutch Replacement, Differential Service, Radiator and Water Pump Replacement, HVAC System Diagnosis and Repair, Body Panel Alignment, Interior Component Servicing.
Technical Depth:
Expert-level diagnostic and repair procedures, including detailed component testing, recalibration steps, and explanations of electronic control unit (ECU) functions. Covers everything from basic fluid changes to complete engine and transmission overhauls.
File Format:
Digital (PDF). Searchable text is highly desirable for efficiency.
Print Quality:
High-resolution diagrams and text for clarity when printing. Industry-standard for professional automotive manuals.
Binding Type:
N/A (for digital format). If printed, typically comb-bound or spiral-bound for lay-flat usability in a workshop environment.
Paper Type:
N/A (for digital format). If printed, often on durable, high-gloss paper to withstand workshop conditions.
Primary Engine:
Covers a range of inline-4, inline-6, and V8 gasoline engines (e.g., M54B30, M62TU V8) and various diesel engines (e.g., M57 diesel) specific to the E39 generation. Specific engine variant details will be within the manual.
Performance:
Details include horsepower, torque figures, and performance tuning aspects for various engine options. For example, the M54B30 (3.0L inline-6) typically produced around 225 hp and 214 lb-ft of torque.
Fuel System:
Covers Bosch Motronic engine management systems, fuel injection (port and direct injection on later models), fuel pumps, injectors, fuel pressure regulators, and emissions control systems (e.g., VANOS, DISA).
Standard:
Likely includes coverage for Getrag 5-speed manual transmissions and ZF 5HP automatic transmissions (e.g., 5HP19, 5HP24, 5HP30).
Optional:
May include coverage for later 6-speed manual transmissions and ZF 6HP automatic transmissions on certain E39 models, as well as Steptronic functionality.
Features:
Details on transmission fluid types, capacities, filter replacement procedures, shift solenoids, torque converter service, and diagnostic trouble codes (DTCs) related to transmission control modules (TCMs).
Exterior:
Covers body panel dimensions, chassis measurements, and alignment specifications for various E39 sedan and touring models (e.g., E39 528i, 530i, 540i, M5).
Interior:
Information on interior trim removal, seat adjustment mechanisms, dashboard components, and HVAC ducting. Specific measurements are less common in service manuals but may be present for critical components.
Cargo:
Details on trunk lid, tailgate (for touring models), and interior cargo space configurations. May include specifications for spare tire storage and associated tools.
Weights:
Curb weights and gross vehicle weights (GVW) for different E39 models and configurations. Towing capacities if applicable.
Ratings:
Likely includes information related to NHTSA and IIHS safety ratings for the E39 generation, though direct recall data might be separate.
Active Features:
Details on ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), and traction control systems, including sensor locations, control module diagnostics, and hydraulic unit servicing.
Passive Features:
Comprehensive coverage of the SRS (Supplemental Restraint System) or Airbag system, including airbag module locations, impact sensor testing and replacement, seat belt pretensioner servicing, and diagnostic procedures for the airbag control unit.
Infotainment:
Covers the BMW Business and Professional CD radios, optional navigation systems (e.g., MKIV), TV tuner, and the early generation iDrive system introduced on later E39 models. Includes troubleshooting for audio, display, and control module issues.
Driver Assistance:
Details on parking sensors (PDC), cruise control, and potentially adaptive cruise control (ACC) on some later models. Focus on system diagnostics and component replacement.
Connectivity:
Information on the central locking system, remote keyless entry, alarm system, and basic telematics features. May include guidance on replacing key fobs and programming.
Service Intervals:
Details on BMW's Condition Based Service (CBS) system, including oil change intervals (typically 7,500-10,000 miles or annually), inspection intervals, brake fluid flush (every 2 years), coolant flush (every 4 years), and spark plug replacement schedules based on engine type.
Fluid Specifications:
Specific BMW approved fluid types and grades for engine oil (e.g., BMW Longlife-01, BMW Longlife-04), transmission fluid (e.g., ATF Dexron III, ATF LT-3 for ZF automatics), power steering fluid (e.g., CHF 11S), brake fluid (DOT 4), coolant (BMW Blue or other approved G48 ethylene glycol based), and differential oil.
Known Issues:
Common E39 issues covered include cooling system failures (plastic components like expansion tanks, radiators, water pumps), VANOS system problems, ABS/DSC sensor failures, fuel pump failures, ignition coil issues, suspension component wear (control arms, bushings), and pixelated instrument cluster displays.
Brand Heritage:
BMW's long-standing reputation for building sporty, luxurious, and driver-focused vehicles. The 5 Series has always been a cornerstone of their lineup, epitomizing 'The Ultimate Driving Machine'.
Model Evolution:
The E39 generation (1995-2003) represented a significant leap forward from the E34, introducing more advanced electronics, improved aerodynamics, and a refined chassis. It was known for its excellent ride and handling balance and introduced features like xenon headlights and navigation systems.
Production:
Produced from 1995 to 2003 at BMW's Dingolfing plant in Germany. Available as a sedan (4-door) and touring (wagon) body style. Major facelift occurred in 2000.
Recognitions:
The E39 5 Series received numerous accolades during its production run, often cited for its driving dynamics, refined interior, and overall quality. It was frequently praised in automotive publications like Car and Driver and MotorTrend.
Ratings:
Safety ratings from organizations like NHTSA (e.g., good ratings in frontal crash tests) and IIHS. Reliability ratings from consumer surveys, though the E39 is known for requiring diligent maintenance.
Certifications:
Information on emissions certifications and regulatory compliance relevant to the E39's production markets. Specific technical standards for components might be referenced.
