🏷️ Basic Information

Make:

BMW

Model:

G650 Xchallenge

Chassis Code:

G650X

👋 Introduction

Market Position:

The BMW G650 Xchallenge was positioned as a lightweight, agile dual-sport motorcycle with off-road capability, targeting riders seeking adventure and versatility. It competed in the single-cylinder dual-sport segment.

Competitive Analysis:

Competitors included models like the Yamaha XT660R/X, KTM 690 Enduro/SMC, and Kawasaki KLR650, all offering varying degrees of on-road comfort and off-road prowess. The Xchallenge was known for its premium build quality and BMW engineering.

Key Features:

Single-cylinder engine, strong off-road biased suspension, lightweight chassis, ABS (optional), distinctive BMW design cues.

📋 Manual Details

Coverage Areas:

General information, Periodic maintenance, Engine, Fuel system and throttle body, Cooling and lubrication system, Chassis, Electrical system, Servicing information, Emission control information, Wiring diagram

Page Count:

Not specified, but comprehensive coverage implies a substantial number of pages.

Manual Type:

Factory Service Repair Workshop Manual

Language:

English

Format:

Disc Image File (.ISO) / Application (.exe)

📖 Manual Coverage

Systems Covered:

Engine mechanical, Fuel injection, Ignition, Cooling, Lubrication, Exhaust, Transmission, Clutch, Suspension (front and rear), Brakes (front and rear), Wheels and tires, Electrical system (including lighting, charging, starting, diagnostics), Frame, Bodywork, Controls

Procedures Included:

Routine maintenance, Scheduled servicing, Engine disassembly and reassembly, Fuel system diagnostics and repair, Throttle body calibration, Cooling system flushing and bleeding, Lubrication system checks and maintenance, Chassis component inspection and adjustment, Electrical system troubleshooting and repair, Wiring harness inspection, Brake system bleeding and service, Suspension adjustments and rebuilds, Wheel bearing replacement, Tire mounting and balancing, Emissions system diagnosis

Technical Depth:

Complete disassembly and reassembly, detailed diagnostic procedures, troubleshooting guides with symptom-based fault finding, specifications for all components, torque values, clearances, and electrical data.

📊 Manual Specifications

File Format:

.ISO / .exe

Print Quality:

Printable without any restriction, includes high-quality diagrams and exploded views.

Binding Type:

Digital (ISO/EXE) - printable format allows for custom binding.

Paper Type:

Not applicable to digital format; high-quality digital graphics and diagrams.

⚙️ Engine Specifications

Engine Type:

Single-cylinder, four-stroke, DOHC, liquid-cooled

Displacement:

652 cc (39.8 cu in)

Bore X Stroke:

100 mm x 83 mm (3.94 in x 3.27 in)

Compression Ratio:

12.0:1

Horsepower:

Approx. 53 hp (39 kW) at 7,000 rpm (manufacturer claimed, may vary by market/region)

Torque:

Approx. 60 Nm (44 lb-ft) at 5,250 rpm (manufacturer claimed, may vary by market/region)

Fuel Delivery:

Electronic fuel injection (EFI) with dual throttle valves

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/2)

Cooling System:

Liquid-cooled

Lubrication System:

Wet sump, oil pump driven by crankshaft

🔧 Transmission

Transmission Type:

Constant-mesh 5-speed gearbox

Clutch Type:

Multi-disc wet clutch, hydraulically actuated

Final Drive:

O-ring sealed chain, 520 pitch

📐 Dimensions

Length:

Approx. 2,230 mm (87.8 in)

Width:

Approx. 850 mm (33.5 in) (without mirrors)

Height:

Approx. 1,390 mm (54.7 in) (at windshield)

Dry Weight:

Approx. 160 kg (352.7 lbs)

Wet Weight:

Approx. 176 kg (388 lbs) (ready to ride, with fluids)

Maximum Load:

Not specified, but typical for this class of motorcycle.

Front Suspension Travel:

270 mm (10.6 in)

Rear Suspension Travel:

270 mm (10.6 in)

🛡️ Safety Features

ABS:

Optional BMW Motorrad Integral ABS

Braking System:

Hydraulic disc brakes front and rear. Front: Dual discs, Rear: Single disc. Specific caliper and rotor sizes detailed in the manual.

Lighting:

Halogen headlight, LED taillight, turn signals

💡 Technology Features

Infotainment System:

Basic instrumentation: Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, gear indicator, clock. No advanced infotainment features.

Driver Assistance:

Optional ABS system for enhanced braking safety.

Connectivity:

No integrated connectivity features like Bluetooth or smartphone integration.

Diagnostic Interface:

On-board diagnostics (OBD) capabilities for fault code reading and system analysis, accessed via diagnostic connector. The manual details these procedures.

🔧 Maintenance

Oil Change Interval:

Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Specific interval detailed in manual.

Valve Clearance Check:

Typically every 20,000 km (12,000 miles) or as specified in the manual. Requires disassembly of valve cover.

Chain Maintenance:

Regular cleaning, lubrication, and tension adjustment required.

Engine Oil Type:

SAE 10W/50, API SG/SH/SJ/SL or JASO MA/MA2 certified synthetic or semi-synthetic motorcycle oil. Specific BMW recommendations in manual.

Coolant Type:

BMW Motorrad Coolant (Blue) or equivalent ethylene glycol-based coolant with corrosion inhibitors. Mix 50/50 with distilled water.

Brake Fluid Type:

DOT 4

Clutch Fluid Type:

DOT 4

Known Issues:

Potential for stator failure, fuel pump issues, ABS sensor malfunctions, and occasional starter clutch problems. These are often addressed with improved aftermarket parts or specific repair procedures detailed in the manual.

Common Repairs:

Stator replacement, fuel injector cleaning/replacement, ABS unit service, brake pad and rotor replacement, chain and sprocket replacement.

📚 Vehicle History

Brand Heritage:

BMW Motorrad has a long and storied history dating back to the early 20th century, renowned for its engineering, innovation, and quality in motorcycles.

Model Evolution:

The G650 Xchallenge is part of BMW's 'X' series of dual-sport and adventure motorcycles, which aimed to expand the brand's offerings into lighter-weight, more agile segments. It shared its engine with other G650 models produced by BMW and later by Loncin under license.

Production Years:

2006-2009

Manufacturing Location:

Germany (initially) and later Austria (via Aprilia/KTM parent company, then manufactured by Loncin in China for BMW)

🏆 Awards & Recognition

Recognitions:

While specific awards for the G650 Xchallenge are not widely documented, it was generally well-received by the motorcycling press for its unique blend of off-road capability and BMW build quality in the dual-sport segment.