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BMW K1200 K1200LT 2001 All Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Year: 2001 Product Type: Service and Repair Manual Codes Chassis Code: K589 👋 Introduction Market Position Segment: Luxury Touring Motorcycle Target Audience:...
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BMW K1200 K1200LT 2001 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Year:
2001
Product Type:
Service and Repair Manual
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Segment:
Luxury Touring Motorcycle
Target Audience:
Owners seeking to perform their own maintenance and repairs, or independent repair shops specializing in BMW motorcycles.
Competitive Analysis
Competitors Analysis:
The K1200LT was a flagship model in the luxury touring segment, competing with bikes like the Honda Gold Wing and Harley-Davidson Electra Glide. This manual provides specialized, in-depth information crucial for maintaining these complex machines.
Key Features
Manual Value Proposition:
Empowers owners with the knowledge and procedures to maintain and repair their K1200LT to factory specifications, saving time and money while ensuring optimal performance and longevity.
Model Significance:
The 2001 model represents a significant iteration of BMW's K-series touring platform, featuring advanced technology for its time.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Electrical System:
Yes
Suspension:
Yes
Braking System:
Yes
Fuel System:
Yes
Cooling System:
Yes
Bodywork:
Yes
Maintenance:
Yes
Troubleshooting:
Yes
Diagnostics:
Yes
Wiring Diagrams:
Yes
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly and reassembly of engine components, including cylinder head, pistons, crankshaft, camshafts, valve train, lubrication system.
Engine Management:
Fuel injection system (EFI), ignition system, sensor diagnostics, ECU troubleshooting, idle control.
Transmission Manual:
Clutch operation, gearbox disassembly and reassembly, gear selection mechanisms, lubrication.
Transmission Automatic:
If applicable (though the K1200LT is primarily manual, the manual may cover related electronics).
Drivetrain:
Final drive, driveshaft, universal joints, rear wheel hub.
Suspension Front:
Telelever front suspension system, fork seals, damping adjustments, steering head bearings.
Suspension Rear:
Paralever rear suspension system, shock absorber, swingarm, linkage.
Braking System Front:
Dual disc brakes, ABS (Integral ABS), brake calipers, master cylinder, brake lines, fluid replacement.
Braking System Rear:
Single disc brake, ABS (Integral ABS), brake caliper, master cylinder, brake lines, fluid replacement.
Electrical System Power:
Battery, charging system (alternator, regulator/rectifier), starter motor.
Electrical System Lighting:
Headlights, tail lights, turn signals, dashboard illumination, auxiliary lighting.
Electrical System Instruments:
Instrument cluster (speedometer, tachometer, fuel gauge, temperature gauge), warning lights.
Electrical System Accessories:
Audio system, heated grips, heated seats, cruise control, auxiliary power outlets.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, evaporative emissions control (EVAP).
Cooling System:
Radiator, coolant pump, thermostat, cooling fan, coolant type and capacity.
Exhaust System:
Exhaust pipes, catalytic converter, mufflers, exhaust gas recirculation (EGR) if applicable.
Body Fairings:
Removal and installation of all fairing components, body panels, trunk, storage compartments.
Ergonomics:
Handlebar adjustments, seat adjustments, windshield operation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable), tire pressure checks, brake fluid checks.
Scheduled Maintenance:
Detailed service intervals for all major components and systems.
Engine Overhaul:
Step-by-step instructions for complete engine teardown, inspection, and rebuilding.
Transmission Repair:
Detailed procedures for gearbox disassembly, inspection, and reassembly.
Suspension Fork Rebuild:
Instructions for replacing fork seals, oil, and internal components.
Brake System Service:
Bleeding brake lines, replacing brake pads, caliper service, master cylinder replacement.
Electrical Troubleshooting:
Diagnostic trees, component testing, wiring harness repair.
ABS System Diagnosis:
Specific procedures for troubleshooting and servicing the BMW Integral ABS.
Bodywork Repair:
Guidance on removing and reinstalling body panels, fairings, and trim.
Torque Specifications:
Essential torque values for critical fasteners across all systems.
Diagnostic Codes:
Listing and explanation of diagnostic trouble codes (DTCs) for the engine management system.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and component overhauls. Suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High-resolution, clear diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Inline four-cylinder, four-stroke
Displacement:
1171 cc (71.4 cu in)
Bore X Stroke:
77.6 mm x 63.7 mm
Compression Ratio:
10.8:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
98 hp (73 kW) @ 7500 rpm (approximate, may vary slightly by market)
Torque:
110 Nm (81 lb-ft) @ 6000 rpm (approximate, may vary slightly by market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Bosch Motronic MA 2.4
Fuel Type:
Unleaded Premium (95 RON / 91 AKI)
Lubrication
Oil Type:
SAE 20W-50 or SAE 15W-50 Synthetic Motorcycle Oil meeting BMW specifications (e.g., BMW Longlife-01 or equivalent).
Oil Capacity:
Approx. 4.5 liters (4.8 US qt) with filter change.
🔧 Transmission
Standard
Type:
6-speed manual transmission
Optional
Type:
N/A (only manual transmission offered for this model year).
Features
Clutch:
Hydraulically operated dry clutch.
Final Drive:
Shaft drive
Transmission Oil Type:
Hypoid gear oil API GL-5, SAE 75W-90.
Transmission Oil Capacity:
Approx. 0.5 liters (0.53 US qt).
📐 Dimensions
Exterior
Length:
Approx. 2470 mm (97.2 in)
Width:
Approx. 970 mm (38.2 in) at mirrors
Height:
Approx. 1430 mm (56.3 in) at windshield
Wheelbase:
Approx. 1629 mm (64.1 in)
Weights
Dry Weight:
Approx. 314 kg (692 lbs)
Gross Vehicle Weight Rating:
Approx. 515 kg (1135 lbs)
Fuel Capacity:
25 liters (6.6 US gal), including reserve
Cargo
Storage:
Integrated top case and saddlebags with ample storage capacity for touring.
🛡️ Safety Features
Ratings
ABS:
BMW Integral ABS (Anti-lock Braking System)
Active Features
Brakes:
Dual 320mm front discs with 4-piston calipers, single 285mm rear disc with 2-piston caliper. Linked braking system with ABS.
Lighting:
Halogen headlights, clear lens turn signals.
Passive Features
Frame:
Stressed-engine aluminum frame.
Ergonomics:
Comfort-oriented rider triangle, adjustable controls for long-distance comfort.
💡 Technology Features
Infotainment
Audio System:
Integrated radio/cassette player with optional CD changer, speakers in fairing and rear case.
Cruise Control:
Standard electronic cruise control.
Driver Assistance
ABS:
BMW Integral ABS (generation 2)
Connectivity
Diagnostic Port:
BMW proprietary diagnostic connector for engine management and ABS system communication.
Comfort Features
Heated Grips:
Standard multi-stage heated grips.
Heated Seats:
Standard multi-stage heated rider and passenger seats.
Windshield:
Electrically adjustable windshield for optimal wind protection.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Filter Replacement:
Oil filter: Every oil change. Air filter: Every 20,000 km (12,000 miles).
Spark Plugs:
Every 20,000 km (12,000 miles).
Valve Adjustment:
Every 40,000 km (24,000 miles).
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Coolant Flush:
Every 4 years or 60,000 km (36,000 miles).
Fluid Specifications
Engine Oil:
SAE 20W-50 or SAE 15W-50 Synthetic Motorcycle Oil meeting BMW specifications.
Transmission Oil:
Hypoid gear oil API GL-5, SAE 75W-90.
Brake Fluid:
DOT 4, low viscosity (LV) for ABS systems.
Coolant:
BMW Motorrad Approved Coolant (ethylene glycol based) or equivalent, mixed with distilled water at a 50/50 ratio.
Known Issues
Common Problems:
Fuel pump issues, alternator stator failure, ABS sensor malfunctions, transmission input shaft seal leaks, dashboard instrument cluster failures. Manual provides troubleshooting for these.
📚 Vehicle History
Brand Heritage
Bmw Motorcycles:
BMW Motorrad has a long and storied history dating back to the early 20th century, known for engineering excellence, innovation, and premium quality motorcycles.
Model Evolution
K Series:
The K-series, introduced in the early 1980s, revolutionized motorcycle design with its transverse inline-four engines, Monolever/Paralever rear suspension, and integrated fairings, setting new standards for sport touring.
K1200Lt Development:
The K1200LT, introduced in 1997, evolved from the K1100LT, offering more power, comfort, and amenities, becoming BMW's premier luxury touring motorcycle. The 2001 model continued this lineage with refinements.
Production
Production Years:
1997-2009 (K1200LT)
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Model Reputation:
The K1200LT was widely recognized for its comfort, touring capability, and advanced features, often praised in motorcycle touring publications.
Ratings
Consumer Reviews:
Consistently rated highly by owners for long-distance comfort and reliability when properly maintained.
Certifications
Iso Standards:
BMW Motorrad adheres to rigorous ISO quality standards in its manufacturing processes.
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