Engine Mechanical:
Complete disassembly and reassembly of engine components, including cylinder head, pistons, crankshaft, camshafts, valve train, lubrication system.
Engine Management:
Fuel injection system (EFI), ignition system, sensor diagnostics, ECU troubleshooting, idle control.
Transmission Manual:
Clutch operation, gearbox disassembly and reassembly, gear selection mechanisms, lubrication.
Transmission Automatic:
If applicable (though the K1200LT is primarily manual, the manual may cover related electronics).
Drivetrain:
Final drive, driveshaft, universal joints, rear wheel hub.
Suspension Front:
Telelever front suspension system, fork seals, damping adjustments, steering head bearings.
Suspension Rear:
Paralever rear suspension system, shock absorber, swingarm, linkage.
Braking System Front:
Dual disc brakes, ABS (Integral ABS), brake calipers, master cylinder, brake lines, fluid replacement.
Braking System Rear:
Single disc brake, ABS (Integral ABS), brake caliper, master cylinder, brake lines, fluid replacement.
Electrical System Power:
Battery, charging system (alternator, regulator/rectifier), starter motor.
Electrical System Lighting:
Headlights, tail lights, turn signals, dashboard illumination, auxiliary lighting.
Electrical System Instruments:
Instrument cluster (speedometer, tachometer, fuel gauge, temperature gauge), warning lights.
Electrical System Accessories:
Audio system, heated grips, heated seats, cruise control, auxiliary power outlets.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, evaporative emissions control (EVAP).
Cooling System:
Radiator, coolant pump, thermostat, cooling fan, coolant type and capacity.
Exhaust System:
Exhaust pipes, catalytic converter, mufflers, exhaust gas recirculation (EGR) if applicable.
Body Fairings:
Removal and installation of all fairing components, body panels, trunk, storage compartments.
Ergonomics:
Handlebar adjustments, seat adjustments, windshield operation.
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable), tire pressure checks, brake fluid checks.
Scheduled Maintenance:
Detailed service intervals for all major components and systems.
Engine Overhaul:
Step-by-step instructions for complete engine teardown, inspection, and rebuilding.
Transmission Repair:
Detailed procedures for gearbox disassembly, inspection, and reassembly.
Suspension Fork Rebuild:
Instructions for replacing fork seals, oil, and internal components.
Brake System Service:
Bleeding brake lines, replacing brake pads, caliper service, master cylinder replacement.
Electrical Troubleshooting:
Diagnostic trees, component testing, wiring harness repair.
ABS System Diagnosis:
Specific procedures for troubleshooting and servicing the BMW Integral ABS.
Bodywork Repair:
Guidance on removing and reinstalling body panels, fairings, and trim.
Torque Specifications:
Essential torque values for critical fasteners across all systems.
Diagnostic Codes:
Listing and explanation of diagnostic trouble codes (DTCs) for the engine management system.
Depth:
Comprehensive, from basic maintenance to complete engine and component overhauls. Suitable for both DIY enthusiasts and professional mechanics.
Oil Change:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Filter Replacement:
Oil filter: Every oil change. Air filter: Every 20,000 km (12,000 miles).
Spark Plugs:
Every 20,000 km (12,000 miles).
Valve Adjustment:
Every 40,000 km (24,000 miles).
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Coolant Flush:
Every 4 years or 60,000 km (36,000 miles).
Engine Oil:
SAE 20W-50 or SAE 15W-50 Synthetic Motorcycle Oil meeting BMW specifications.
Transmission Oil:
Hypoid gear oil API GL-5, SAE 75W-90.
Brake Fluid:
DOT 4, low viscosity (LV) for ABS systems.
Coolant:
BMW Motorrad Approved Coolant (ethylene glycol based) or equivalent, mixed with distilled water at a 50/50 ratio.
Common Problems:
Fuel pump issues, alternator stator failure, ABS sensor malfunctions, transmission input shaft seal leaks, dashboard instrument cluster failures. Manual provides troubleshooting for these.