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BMW K1200 K1200LT 1997-2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Code: K589 Generation Generation Name: K1200LT Codes Engine Code Family: K589 👋 Introduction Market Position Segment: Luxury Touring Motorcycle Competitive Analysis...
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BMW K1200 K1200LT 1997-2004 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Model Code:
K589
Generation
Generation Name:
K1200LT
Codes
Engine Code Family:
K589
👋 Introduction
Market Position
Segment:
Luxury Touring Motorcycle
Competitive Analysis
Key Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Venture
Key Features
Aerodynamics:
Extensive aerodynamic fairings for rider comfort and protection
Comfort:
Ergonomic seating, ample luggage capacity, rider and passenger amenities
Powertrain:
Torquey inline-four engine, shaft drive for low maintenance
Technology:
Integrated audio system, electric windshield, cruise control (on some models)
📋 Manual Details
Coverage Areas
Applicable Years:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Page Count
Total Pages:
452
Manual Type
Type:
Workshop Service Repair Manual
Language
Primary Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, troubleshooting, diagnostics, component removal/installation, tuning
Fuel System:
Fuel injection system, fuel pump, injectors, fuel tank, fuel lines
Cooling System:
Radiator, coolant pump, thermostat, fan, hoses, fluid specifications
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, sensors
Transmission:
Clutch operation, gearbox disassembly/assembly, lubrication, adjustments
Drivetrain:
Shaft drive, final drive, universal joints, lubrication
Suspension:
Front fork (telelever), rear shock absorber (paralever), adjustments, fluid changes, seals
Brakes:
Brake fluid, master cylinders, calipers, discs, ABS system, bleeding procedures
Electrical System:
Battery, alternator, starter motor, ignition system, lighting, wiring diagrams, fuses, relays
Instrumentation:
Dashboard, gauges, warning lights, diagnostics
Bodywork:
Fairings, seats, luggage systems, body panel removal and installation
Chassis:
Frame inspection, steering head bearing, wheel bearings
Comfort Features:
Heated grips, heated seats, power windshield, cruise control, radio/audio system
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points, fluid checks
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault codes
Repair:
Detailed step-by-step repair instructions for all components and systems
Disassembly:
Component disassembly for inspection, repair, or replacement
Assembly:
Component reassembly with emphasis on correct procedures and torque values
Adjustment:
Carburetor (if applicable), throttle cable, clutch cable, suspension, idle speed
Installation:
Component installation, including proper alignment and torque specifications
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine rebuilds and complex electrical diagnostics
Detail Level:
Extremely detailed, with step-by-step instructions, pictorial diagrams, and exploded views
Diagnostic Tools:
References to special service tools and diagnostic equipment where applicable
📊 Manual Specifications
File Format
Compatibility:
Windows, Mac, Linux OS
Print Quality
Printability:
Yes, all pages are printable
Binding Type
Digital Format Details:
PDF requires Adobe Reader
Paper Type
Digital Media Type:
Instant Download (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Type:
DOHC, 4-valve per cylinder, Inline-four
Displacement:
1171 cc (71.4 cu in)
Bore X Stroke:
72.5 mm x 70.5 mm (2.85 in x 2.78 in)
Performance
Horsepower:
Approx. 100 hp @ 7,500 rpm
Torque:
Approx. 110 Nm (81 lb-ft) @ 5,250 rpm
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane
Ignition System
Type:
Digital Electronic Ignition
Lubrication
System:
Wet sump lubrication
Cooling System
Type:
Liquid-cooled
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Optional
Availability:
N/A (Manual transmission only)
Features
Final Drive:
Shaft drive
Clutch
Type:
Hydraulically operated, multi-plate wet clutch
📐 Dimensions
Exterior
Length:
Approx. 2,395 mm (94.3 in)
Width:
Approx. 990 mm (39.0 in)
Height:
Approx. 1,430 mm (56.3 in) (Adjustable windshield in lowest position)
Wheelbase:
Approx. 1,625 mm (64.0 in)
Weights
Dry Weight:
Approx. 298 kg (657 lbs)
Wet Weight:
Approx. 335 kg (739 lbs)
Load Capacity:
Approx. 210 kg (463 lbs)
Fuel Capacity
Tank Capacity:
22 liters (5.8 US gal)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle safety data typically not rated in automotive crash test standards)
Active Features
ABS:
Integral ABS (Anti-lock Braking System) standard on most models
Lighting:
Halogen headlight, LED taillight, integrated turn signals
Passive Features
Chassis Design:
Sturdy frame construction for stability
Warnings In Manual
General Safety:
Extensive safety precautions, DANGER, CAUTION, NOTE advisories for all procedures
💡 Technology Features
Infotainment
Audio System:
Integrated stereo system with AM/FM, cassette (early models), CD player (later models), speakers, and handlebar controls
Driver Assistance
Cruise Control:
Standard on most K1200LT models for comfortable highway cruising
Connectivity
Dashboard Display:
Analog gauges for speedometer and tachometer, digital display for fuel, temperature, clock, gear indicator
Ergonomics
Windshield:
Electrically adjustable windshield for optimal wind protection and comfort
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, refer to manual for exact schedule
Major Service Interval:
Varies by component, e.g., valve clearance check typically every 20,000-40,000 km
Fluid Specifications
Engine Oil:
SAE 20W-50, API SG or higher (BMW recommended specifications vary, consult manual)
Engine Oil Capacity:
Approx. 4.0 liters (4.2 US qt) with filter change
Brake Fluid:
DOT 4 or DOT 5.1 (refer to manual for specific recommendations and ABS compatibility)
Coolant:
BMW Motorrad coolant or equivalent ethylene glycol-based coolant with corrosion inhibitors
Final Drive Oil:
SAE 75W-90, API GL-5 (BMW recommended)
Known Issues
Common Wear Items:
Clutch wear, rear shock absorber seals, ABS sensor failures, alternator brushes
Electrical Gremlins:
Can occur due to corrosion in connectors or faulty relays; manual provides diagnostic steps
Preventative Maintenance
Emphasis:
Strict adherence to scheduled maintenance and prompt rectification of issues recommended for longevity
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad, known for engineering excellence, performance, and touring capabilities since the early 20th century.
Model Evolution
Predecessor:
K1100LT
Successor:
K1200LT (later models with DOHC and ABS II), then R1200LT
Production
Production Period:
1997-2004
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Consistently ranked as a top touring motorcycle for its comfort, features, and long-distance capabilities during its production run.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for touring comfort and reliability, though maintenance can be complex.
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