BMW K1200LT Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Nickname: The "Luxury Tourer" Vehicle Type: Motorcycle Generation Generations Covered: Primarily K1200LT, but potentially overlapping with earlier K-series models or later...

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Taper: Motorcycle

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UGS: 461131

Mots clés: BMW Cars K1200LT Misc Motorcycle

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

K1200LT

Model Nickname:

The "Luxury Tourer"

Vehicle Type:

Motorcycle

Generation

Generations Covered:

Primarily K1200LT, but potentially overlapping with earlier K-series models or later successors depending on specific manual edition.

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Luxury Grand Tourer Motorcycle

Target Audience:

Long-distance touring riders, those prioritizing comfort, features, and premium build quality.

Competitive Analysis

Key Competitors:

Honda Gold Wing, Harley-Davidson Electra Glide, Kawasaki Vulcan Voyager, Yamaha Royal Star Venture.

Key Features

Distinguishing Features:

Exceptional comfort, extensive luggage capacity, advanced rider aids (for its era), powerful inline-four engine, renowned BMW build quality.

Manual Value Proposition

Essential Tool:

Indispensable for maintaining the complex systems of the K1200LT, ensuring longevity and optimal performance.

Parts Ordering:

Facilitates accurate identification of part numbers for ordering replacements.

Cost Savings:

Empowers owners to perform many maintenance and repair tasks themselves, reducing labor costs.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete service and repair for the BMW K1200LT motorcycle.

Secondary Coverage:

Maintenance, troubleshooting, diagnostics, parts identification, component tear-down and reassembly.

Page Count

Estimated Page Count:

Variable, but typically between 500-800 pages for a comprehensive factory-level manual.

Manual Type

Manual Classification:

Factory Service Manual / Workshop Manual

Language

Primary Language:

English (likely, depending on publication origin)

Format

Digital Format:

Likely PDF (searchable and printable)

Print Format:

Printed physical manual

📖 Manual Coverage

Systems Covered

Engine System:

Complete engine overhaul, component details (pistons, rings, valves, crankshaft, camshafts), lubrication, cooling system, fuel injection system (K-Jetronic or similar).

Transmission System:

Gearbox operation, clutch service, final drive, driveline maintenance.

Chassis And Suspension:

Front fork (Duolever or similar BMW front suspension), rear shock absorber (Paralever or similar BMW rear suspension), wheel bearings, steering system.

Braking System:

Brake caliper service, master cylinder overhaul, ABS system (if equipped), brake fluid replacement, rotor inspection.

Electrical System:

Wiring diagrams, battery maintenance, charging system (alternator/generator), ignition system, lighting (headlights, taillights, turn signals), instrumentation, control units (ECU), ABS control module.

Fuel System:

Fuel tank, fuel pump, fuel lines, injectors, fuel pressure regulation.

Bodywork And Trim:

Fairings, body panels, seat assembly, luggage systems (panniers, top case), windshield adjustment/replacement.

Comfort Features:

Heated grips, heated seats, cruise control system, audio system (if factory equipped).

Procedures Included

Routine Maintenance:

Oil and filter changes, spark plug replacement, air filter service, brake fluid flush, coolant replacement, lubrication points.

Troubleshooting:

Diagnostic flowcharts for common issues, symptom-based problem solving.

Repair And Rebuild:

Complete engine disassembly and assembly, transmission overhaul, suspension component replacement, electrical component repair.

Special Tools:

Identification and use of BMW-specific tools required for certain procedures.

Technical Depth

Depth Of Information:

Comprehensive, covering factory specifications and procedures for professional technicians and experienced DIY mechanics.

Diagnostic Capabilities:

Detailed instructions for diagnosing electrical and mechanical faults, including sensor data interpretation if applicable.

Torque Specifications:

Precise torque values for all critical fasteners throughout the motorcycle.

📊 Manual Specifications

File Format

Digital Quality:

High-resolution scans or native digital files, ensuring clarity of text and diagrams.

Searchability:

Likely searchable PDF text for quick access to specific information.

Print Quality

Paper Type:

Durable paper stock suitable for workshop environments, often glossy for image clarity.

Binding Type

Physical Binding:

Professional binding (e.g., comb binding, spiral binding, or perfect binding) for ease of use and durability.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline Four-Cylinder, Four-Stroke

Engine Displacement:

1171 cc (for K1200LT models typically)

Bore X Stroke:

70.5 mm x 75 mm

Engine Configuration:

Transverse mounted

Valve Train:

DOHC, 4 valves per cylinder

Performance

Horsepower:

Approximately 110-112 hp @ 8,000 rpm (varies slightly by year/market)

Torque:

Approximately 75-78 lb-ft @ 6,750 rpm (varies slightly by year/market)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Premium Gasoline (91 octane or higher)

Engine Management

Ignition System:

Electronic ignition, often with dual spark plugs per cylinder.

Cooling System

Cooling Method:

Liquid-cooled

Lubrication System

Oil Capacity:

Approximately 4.0-4.5 liters (including filter)

Oil Type:

SAE 20W-50 or 10W-40 Motorcycle Specific (refer to manual for exact BMW specification)

Engine Components

Clutch Type:

Hydraulic actuation, multi-plate wet clutch

🔧 Transmission

Standard

Transmission Type:

5-speed sequential manual gearbox

Optional

Transmission Variants:

N/A for K1200LT, typically manual only.

Features

Final Drive:

Shaft drive

Gear Ratios:

Detailed ratios provided within the manual.

Maintenance

Gearbox Oil Type:

Refer to manual for specific BMW gearbox oil specification (e.g., SAE 75W-90)

Gearbox Oil Capacity:

Refer to manual for precise capacity.

📐 Dimensions

Exterior

Length:

Approx. 2,415 mm (95.1 in)

Width:

Approx. 930 mm (36.6 in) at handlebars

Height:

Approx. 1,590 mm (62.6 in) at windscreen (adjustable)

Weights

Dry Weight:

Approx. 279 kg (615 lbs)

Wet Weight:

Approx. 298 kg (657 lbs) (fully fueled)

Gross Vehicle Weight Rating:

Refer to manual for exact GVWR

Wheelbase

Wheelbase:

Approx. 1,570 mm (61.8 in)

Fuel Capacity

Fuel Tank Capacity:

22 liters (5.8 US gal)

Cargo

Luggage Capacity:

Large integrated panniers and top case, offering substantial touring storage.

🛡️ Safety Features

Ratings

Safety Certifications:

CE compliance, DOT (for US market) approved lighting and safety features.

Active Features

ABS System:

BMW Motorrad Integral ABS (often linked braking system).

Traction Control:

Optional ASC (Automatic Stability Control) on some models.

Passive Features

Lighting System:

Halogen or Xenon headlight (depending on year), LED taillight, ample turn signals.

Chassis Design:

Rigid frame offering stability, intended for high-speed touring.

💡 Technology Features

Infotainment

Audio System:

Integrated stereo system, often with CD player or radio, and speakers.

Navigation:

Optional BMW Motorrad Navigator or provision for aftermarket GPS units.

Driver Assistance

Cruise Control:

Standard feature on most K1200LT models for enhanced long-distance comfort.

Heated Features:

Heated grips and heated rider and passenger seats are common luxury features.

Connectivity

Diagnostic Interface:

OBD-II or proprietary BMW diagnostic port for advanced electronic diagnostics (requires specific tools).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 km or 6,000 miles, or annually.

Major Service Interval:

Often around 20,000 km or 12,000 miles, involving valve checks, fluid flushes, etc.

Brake Fluid Change:

Recommended every 2 years or as per manual instructions.

Fluid Specifications

Coolant Type:

BMW approved coolant concentrate (e.g., Glysantin G48 or equivalent) mixed with distilled water.

Brake Fluid Type:

DOT 4 or DOT 5.1 (refer to manual for precise BMW specification).

Final Drive Oil Type:

SAE 75W-90 Synthetic (refer to manual for exact BMW specification).

Known Issues

Common Wear Items:

Clutch wear, suspension seals, fuel pump, ABS sensor issues, starter motor brushes.

Electrical Gremlins:

While generally robust, older models can sometimes develop minor electrical connection issues.

Maintenance Tips

Tire Pressure:

Specific pressures for front and rear tires are critical for handling and tire life; refer to manual.

📚 Vehicle History

Brand Heritage

Bmw Motorcycle History:

BMW has a long and storied history in motorcycle manufacturing, known for innovation, engineering prowess, and durable touring machines.

Model Evolution

K Series Development:

The K-series, introduced in the early 1980s, represented BMW's move into water-cooled, inline-engine motorcycles, evolving over decades.

K1200Lt Introduction:

Introduced in 1999 as the successor to the K1100LT, focusing on enhanced comfort, power, and touring amenities.

K1200Lt Updates:

Received minor updates throughout its production run, including potential ABS enhancements, slight power bumps, and aesthetic refinements.

Production

Production Years:

1999 - 2009 (approximate, exact end year may vary by market or final configuration)

Manufacturing Location:

Berlin, Germany (BMW Motorrad Plant)

🏆 Awards & Recognition

Recognitions

Motorcycle Journal Reviews:

Consistently reviewed positively for its touring capability, comfort, and refinement by major motorcycle publications.

Owner Satisfaction:

Generally high owner satisfaction due to its long-distance comfort and durability.

Certifications

Mechanical Reliability:

BMW's reputation for robust engineering typically translates to good mechanical reliability when properly maintained.