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BMW K1200LT 1999 2000 2001 2002 2003 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Code: K589 Vehicle Type: Touring Motorcycle Generation Generation Years: 1999-2003 👋 Introduction Market Position Segment: Luxury Touring Motorcycle Target Audience: Long-distance...
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BMW K1200LT 1999 2000 2001 2002 2003 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Model Code:
K589
Vehicle Type:
Touring Motorcycle
Generation
Generation Years:
1999-2003
👋 Introduction
Market Position
Segment:
Luxury Touring Motorcycle
Target Audience:
Long-distance touring riders, discerning motorcycle enthusiasts seeking comfort and performance
Competitive Analysis
Key Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Venture
Key Features
Distinctive Features:
Four-cylinder boxer engine, advanced Telelever front suspension, integrated luggage, electric windscreen, comfortable ergonomics for long rides
📋 Manual Details
Coverage Areas
Applicable Years:
1999, 2000, 2001, 2002, 2003
Page Count
Estimated Page Count:
Approximately 500-700 pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, cylinder head, valve train, lubrication, cooling, fuel injection (Motronic), ignition, exhaust
Transmission Drivetrain:
Clutch, gearbox, final drive, shaft drive system
Chassis Suspension:
Front suspension (Telelever), rear suspension (Paralever), steering system, wheel bearings
Braking System:
Front and rear brake systems, ABS II (or integral ABS depending on exact model year), brake fluid service, caliper overhaul
Electrical System:
Battery, charging system, starter motor, lighting, ignition system, instrument cluster, ECU, wiring diagrams, diagnostic codes
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, fuel filter
Bodywork Fairings:
Fairing removal and installation, body panel repair, seat adjustment, storage compartments
Comfort Features:
Electric windshield, heated grips, heated seats, audio system, cruise control (if equipped)
Procedures Included
Maintenance Procedures:
Oil changes, filter replacement, spark plug replacement, air filter service, brake pad replacement, fluid checks and changes, drive shaft lubrication
Troubleshooting Diagnostics:
Step-by-step diagnostic flowcharts, fault code interpretation, common problem diagnosis
Repair Procedures:
Engine disassembly and reassembly, transmission repair, suspension component replacement, electrical component repair, brake system overhaul
Special Tools:
Identification and usage of specialized BMW tools required for certain procedures
Technical Depth
Depth Of Information:
Comprehensive (from basic maintenance to full engine rebuilds and advanced diagnostics)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (if properly OCR'd)
Print Quality
Image Clarity:
High-resolution images and diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline Four-cylinder, four-stroke
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
78.8 mm x 71.8 mm (3.10 in x 2.83 in)
Compression Ratio:
10.0:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower (Est.):
98 hp @ 6750 rpm
Torque (Est.):
115 Nm (85 lb-ft) @ 5250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Motronic engine management
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Lubrication
Oil Type:
Synthetic motorcycle oil, SAE 20W-50 or 15W-50 recommended
Cooling
Cooling System:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Features
Clutch:
Hydraulically operated, multi-disc wet clutch
Final Drive:
Shaft drive
Transmission Fluid:
GL-5 Hypoid Gear Oil, SAE 75W-90 (or equivalent)
📐 Dimensions
Exterior
Length Overall:
Approx. 2400 mm (94.5 in)
Width Overall:
Approx. 950 mm (37.4 in) (excluding mirrors)
Height Overall:
Approx. 1430 mm (56.3 in) (with windscreen in normal position)
Weights
Dry Weight (Est.):
Approx. 309 kg (681 lbs)
Gross Vehicle Weight Rating (Gvwr):
Approx. 540 kg (1190 lbs)
Fuel Capacity:
21 liters (5.5 US gal), including 4-liter reserve
Oil Capacity:
Approx. 4.0 liters (4.2 US qt) with filter change
🛡️ Safety Features
Ratings
ABS:
BMW Motorrad Integral ABS II (standard on most models in this range)
Active Features
Braking Performance:
Dual 305 mm discs with 4-piston calipers (front), Single 284 mm disc with 2-piston caliper (rear)
Lighting:
Halogen headlight, integrated turn signals, LED taillight
Passive Features
Chassis Design:
Sturdy aluminum frame and advanced suspension for stability
💡 Technology Features
Infotainment
Audio System:
Integrated stereo radio/cassette player (optional CD changer), often with rider-speaker system integration.
Driver Assistance
Cruise Control:
Standard or optional cruise control system for enhanced long-distance comfort.
Connectivity
Diagnostic System:
On-board diagnostics via OBD-II connector for engine management and fault codes.
Comfort Features
Windshield Adjustment:
Electrically adjustable windscreen for variable rider protection.
Heated Components:
Heated rider and passenger seats, heated handgrips.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,200 miles) or annually
Spark Plug Interval:
Replace every 20,000 km (12,500 miles)
Valve Clearance Check:
Every 20,000 km (12,500 miles)
Brake Fluid Change:
Every 2 years
Fluid Specifications
Coolant Type:
BMW Motorrad coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors)
Brake Fluid Type:
DOT 4
Known Issues
Common Problems:
Potential for aging electrical connectors, wear on the starter motor solenoid, occasional issues with the ABS modulator, rear shock absorber leaks (especially with high mileage or aggressive use), clutch slave cylinder seal wear.
Preventive Measures:
Regular inspection of wiring harnesses and connectors, periodic lubrication of pivot points, timely fluid changes.
📚 Vehicle History
Brand Heritage
Heritage Focus:
BMW's long history in motorcycle manufacturing, known for engineering excellence and innovation
Model Evolution
K Series Lineage:
Part of BMW's K-Series, which started with the K100 in 1983, evolving towards more powerful and touring-oriented models.
Lt Designation:
LT stands for 'Luxussporttourer' (Luxury Sport Tourer), signifying its premium touring capabilities.
Production
Production Period:
The K1200LT was produced from 1999 to 2008, with the 1999-2003 models representing the initial generation.
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Consistently praised for its touring comfort, handling, and build quality upon release.
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