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BMW K1200LT Digital Workshop Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Vehicle Type: Luxury Touring Motorcycle Codes Model Codes: K589 (for K1200LT, K1200LTC) 👋 Introduction Market Position Positioning: Premium luxury touring motorcycle aimed...
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BMW K1200LT Digital Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Vehicle Type:
Luxury Touring Motorcycle
Codes
Model Codes:
K589 (for K1200LT, K1200LTC)
👋 Introduction
Market Position
Positioning:
Premium luxury touring motorcycle aimed at long-distance comfort and performance.
Competitive Analysis
Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Venture.
Key Features
Touring Amenities:
Full fairings, integrated luggage, comfortable seating for rider and passenger, often with premium sound and climate control.
Performance Focus:
Powerful, smooth-running engine designed for highway cruising.
📋 Manual Details
Coverage Areas
Manual Type:
Digital Workshop Repair Manual
Language:
English
Format:
Digital (likely PDF or similar e-book format)
Page Count
Estimated Page Count:
Comprehensive (exact count not specified, but described as 'highly detailed')
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed procedures for engine disassembly, inspection, repair, and reassembly.
Fuel System:
Fuel injection system diagnostics, cleaning, and repair.
Ignition System:
Spark plug replacement, ignition coil testing, and ECU diagnostics.
Transmission And Drivetrain:
Clutch operation, gearbox maintenance, final drive service, and shaft drive inspection.
Brakes System:
ABS system diagnostics, brake fluid flush, pad and rotor replacement, and caliper service.
Suspension System:
Front fork overhaul, rear shock absorber replacement, and linkage maintenance.
Electrical System:
Wiring diagrams, component testing, battery maintenance, alternator, starter motor, and lighting system repair.
Chassis And Frame:
Frame inspection, steering head bearing service, and wheel bearing replacement.
Bodywork And Fairings:
Fairing removal and installation, seat service, and luggage system maintenance.
Comfort Systems:
Heated grips, heated seats, cruise control system diagnostics, and audio system service.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain/shaft drive lubrication, tire pressure checks, and general inspection.
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based troubleshooting for common issues.
Diagnostic Procedures:
Detailed steps for diagnosing electrical faults, engine performance issues, and ABS problems.
Rebuilding Procedures:
Step-by-step instructions for rebuilding major components like the engine and transmission.
Restoration Guidance:
Information relevant to refurbishing and restoring older K1200LT models.
Adjustments:
Clutch adjustment, throttle cable adjustment, idle speed adjustment.
Replacement:
All major components: engine parts, transmission components, suspension parts, electrical parts, body panels.
Technical Depth
Depth Level:
Comprehensive, covering from basic maintenance to complete overhauls.
Diagnostic Tools:
Mentions procedures for using diagnostic tools (likely BMW specific).
📊 Manual Specifications
File Format
File Type:
Digital Document (e.g., PDF, EPUB)
Searchability:
Likely searchable text, enabling quick access to specific topics.
Print Quality
Print Capability:
Printable (allows users to print specific sections or the entire manual)
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, 4-stroke
Displacement:
1171 cc (for early models, later 1200cc variants exist)
Bore X Stroke:
79 mm x 59 mm (typical for K1200LT)
Compression Ratio:
10.8:1 (typical)
Performance
Horsepower:
Approx. 98-100 hp @ 6750 rpm (varies by year and specific variant)
Torque:
Approx. 115 Nm (85 lb-ft) @ 5250 rpm (varies by year and specific variant)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Bosch Motronic (common)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Lubrication
Oil Capacity:
Approx. 4.0 liters (with filter change)
Cooling
Cooling System:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission
Optional
Optional Transmission:
Some later models might have had integrated or assisted shifting options, but generally manual.
Features
Clutch Type:
Wet multi-disc clutch, hydraulically operated
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Length:
Approx. 2350 mm (92.5 in)
Width:
Approx. 950 mm (37.4 in) (including mirrors)
Height:
Approx. 1430 mm (56.3 in) (windshield up)
Weights
Dry Weight:
Approx. 300 kg (661 lbs)
Gross Vehicle Weight Rating:
Approx. 500 kg (1102 lbs)
Fuel Tank Capacity:
Approx. 21 liters (5.5 US gal)
🛡️ Safety Features
Ratings
ABS:
BMW Integral ABS (standard or optional depending on year/market)
Active Features
Lighting:
Halogen headlight, LED taillight (later models).
Braking System:
Dual front disc brakes, single rear disc brake with linked ABS.
Passive Features
Wind Protection:
Large, electrically adjustable windscreen for comprehensive rider protection.
💡 Technology Features
Infotainment
Audio System:
Integrated premium audio system (AM/FM, CD player, often cassette in earlier models), with handlebar controls.
Display:
Multi-function LCD display for speed, RPM, fuel level, gear indicator, temperature, and system warnings.
Driver Assistance
Cruise Control:
Standard electronic cruise control for effortless highway riding.
ABS:
Integral ABS, which links front and rear braking actuation.
Connectivity
Connectivity Features:
Typically limited to auxiliary input for external music sources (e.g., MP3 player) in later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually.
Major Service Interval:
Valve clearance checks typically every 20,000-30,000 km (12,000-18,000 miles).
Fluid Specifications
Engine Oil:
BMW Motorrad Advised: SAE 5W-40 Synthetic (meeting API SJ/SL or ACEA A3/B3/B4) - check manual for exact specs.
Brake Fluid:
DOT 4 (or DOT 5.1 if specified by BMW for ABS)
Coolant:
BMW Premium Coolant (glycol-based antifreeze/summer coolant) or equivalent.
Transmission Oil:
Specific gear oil for gearbox and final drive, consult manual for exact specification (e.g., SAE 75W-90 GL-5).
Known Issues
Common Wear Items:
Clutch wear, brake pad wear, suspension seal leaks, starter motor reliability.
Electrical Gremlins:
Occasional issues with wiring harness connectors, particularly in areas exposed to weather. ABS sensor failures.
Comfort System Issues:
Heater elements in grips/seats can fail, issues with electric windshield motor.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW Motorrad is renowned for engineering excellence, rider comfort, and performance.
Model Evolution
Predecessor:
K1100LT, K100LT
Successor:
K1600GTL (representing a significant technological leap)
Production
Production Years:
1997-2008 (approximate, actual years may vary slightly by market)
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards are not listed in the product description, the K1200LT was consistently recognized for its touring comfort and features within motorcycle publications.
Ratings
Consumer Ratings:
Highly regarded by owners for long-distance comfort and reliability when properly maintained.
Certifications
Manufacturing Standards:
Manufactured to BMW's high-quality and stringent German engineering standards.
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