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BMW K1200RS K 1200 RS 1999 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Model Variant: K 1200 RS Year: 1999 Codes Internal Model Code: K589 👋 Introduction Market Position Positioning: The K1200RS was BMW's flagship...
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BMW K1200RS K 1200 RS 1999 Factory Service Repair ManualBMW K1200RS K 1200 RS 1999 Factory Service Repair ManualBMW K1200RS K 1200 RS 1999 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Model Variant:
K 1200 RS
Year:
1999
Codes
Internal Model Code:
K589
👋 Introduction
Market Position
Positioning:
The K1200RS was BMW's flagship sport-touring motorcycle, designed for high-speed touring with significant performance capabilities.
Competitive Analysis
Competitors:
Competed against other high-performance sport-touring bikes such as the Honda VFR750F/VFR800, Kawasaki ZX-9R (in sportier guise), and Yamaha FJR1300 (though FJR launched later).
Key Features
Aerodynamics:
Integrated fairing and adjustable windscreen for rider comfort and aerodynamic efficiency.
Engine Configuration:
Inline four-cylinder, transversely mounted engine for a low center of gravity and compact design.
Suspension Technology:
BMW's innovative Telelever front suspension and Paralever rear suspension for superior ride quality and handling.
ABS:
Standard fitment of BMW's ABS II braking system for enhanced safety.
Drive System:
Shaft drive for low maintenance and smooth power delivery.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Factory Service Repair Manual
Page Count
Estimated Pages:
Hundreds of pages (exact count not specified, but described as complete)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (assumed based on typical product descriptions for North American market, though not explicitly stated)
Format
Format:
Download PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul of the K589 inline four-cylinder engine.
Fuel System:
Bosch Motronic M 2.4 engine management system, fuel injection, fuel pump, fuel lines, and tank.
Ignition System:
Electronic ignition, spark plugs, ignition coils, and timing.
Transmission:
Gearbox operation, clutch, gear shifting mechanism, and maintenance.
Drivetrain:
Shaft drive system, final drive, universal joints, and rear axle.
Chassis:
Frame construction, subframe, mounting points, and alignment.
Suspension Front:
BMW Telelever front suspension system, fork seals, oil changes, damping adjustments.
Suspension Rear:
Paralever rear suspension, shock absorber, linkage, and adjustments.
Brakes Front:
Dual disc brakes, ABS II (Anti-lock Braking System), brake calipers, master cylinders, hoses, and fluid.
Brakes Rear:
Single disc brake, ABS II, brake caliper, master cylinder, hoses, and fluid.
Wheels Tires:
Wheel bearing maintenance, tire pressure recommendations, and wheel removal/installation.
Electrical System:
Complete wiring diagrams, charging system (alternator, regulator), starter motor, battery, fuses, relays.
Lighting:
Headlight, taillight, turn signals, instrument cluster illumination, and bulb replacement.
Instrumentation:
Speedometer, tachometer, fuel gauge, indicator lights, and diagnostic indicators.
Bodywork:
Fairing components, body panels, seat, tank removal, and fitting.
Control Systems:
Throttle controls, clutch lever, brake levers, and handlebar assembly.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, and gasket replacement.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, spark plug changes, brake fluid flushes.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for electrical and mechanical issues.
Repair:
Step-by-step instructions for component removal, installation, and rebuilding.
Overhaul:
Complete engine and gearbox overhaul procedures, including component specifications.
Adjustments:
Valve clearance adjustments, throttle cable adjustments, clutch adjustment, suspension settings.
Diagnostics:
OBD-II (if applicable for 1999 model, likely proprietary BMW diagnostics), fault code reading, sensor testing.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
Designed for high-quality printing of individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download PDF)
Paper Type
Paper Type:
N/A (Digital Download PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder
Displacement:
1171 cc
Bore X Stroke:
76.8 mm x 64 mm
Compression Ratio:
11.0:1
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower:
100 hp (73.5 kW) @ 6750 rpm
Torque:
115 Nm (84.8 lb-ft) @ 5250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic M 2.4)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Oil Type:
API SG/SH or higher, SAE 20W-40 or 20W-50 (refer to manual for specific temperature ranges)
Oil Capacity With Filter:
Approx. 4.5 liters
Ignition
Spark Plugs:
NGK CR9EK or equivalent
🔧 Transmission
Standard
Type:
6-speed constant mesh
Features
Clutch:
Hydraulically operated, multi-plate wet clutch
Final Drive:
Shaft drive
Fluid Specifications
Gearbox Oil:
SAE 75W/90 API GL-4 (refer to manual for exact specification and change intervals)
📐 Dimensions
Exterior
Length:
2230 mm (87.8 in)
Width Over Handlebars:
920 mm (36.2 in)
Height Over Windscreen:
1420 mm (55.9 in)
Wheelbase:
1508 mm (59.4 in)
Weights
Dry Weight:
247 kg (545 lbs)
Gross Vehicle Weight Rating:
440 kg (970 lbs)
Fuel Capacity
Fuel Tank Capacity:
21 liters (5.5 US gal)
Reserve Fuel:
Approx. 4 liters
🛡️ Safety Features
Ratings
ABS Type:
BMW ABS II (Anti-lock Braking System)
Active Features
Braking System:
Dual 320 mm discs with 4-piston calipers (front), 280 mm disc with 2-piston caliper (rear), ABS II.
Passive Features
Lighting:
Halogen headlight, integrated turn signals, LED taillight.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, digital odometer, trip meters, fuel level, gear indicator, warning lights, clock.
Driver Assistance
ABS:
BMW ABS II system providing enhanced braking control.
Connectivity
Diagnostics:
Utilizes proprietary BMW diagnostic port and procedures for troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually (refer to manual for specific conditions).
Valve Check Interval:
Every 20,000 km
Brake Fluid Change Interval:
Every 2 years
Coolant Change Interval:
Every 2 years
Fluid Specifications
Coolant Type:
BMW Approved Coolant (ethylene glycol based, with corrosion inhibitors)
Brake Fluid Type:
DOT 4
Known Issues
Common Problems:
Potential for clutch slave cylinder leaks, ABS sensor issues, alternator output fluctuations, fuel pump wear over time. Refer to manual for diagnostic steps.
Tune Up Components
Air Filter Part Number:
BMW Part No. 13 72 1 467 637 (or equivalent aftermarket)
Oil Filter Part Number:
BMW Part No. 11 42 1 460 001 (or equivalent aftermarket)
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long history of engineering innovation, particularly in engine technology (flat twins, inline fours) and chassis design (Telelever, Paralever).
Model Evolution
Predecessors:
Evolved from the K100 and K1100 series, offering increased displacement and improved handling.
Successors:
The K1200RS platform was later updated and replaced by the K1200GT and other K-series models with significantly updated engine and technology.
Production
Production Years:
1997-2000 (for the K589 generation)
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Praised by critics for its strong performance, comfortable ergonomics for touring, and advanced chassis technology (Telelever/Paralever) upon its release.
Ratings
Performance Ratings:
Consistently rated highly for highway cruising ability and stability at speed.
Certifications
Emissions:
Meets relevant emissions standards for its production year.
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