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BMW K1200RS K1200 RS 2001-2005 Motorcycle Service Repair Workshop Shop Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Model Alias: K1200 RS Vehicle Type: Motorcycle Codes Chassis Code: K589 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: Motorcyclists...
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BMW K1200RS K1200 RS 2001-2005 Motorcycle Service Repair Workshop Shop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Model Alias:
K1200 RS
Vehicle Type:
Motorcycle
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Target Audience:
Motorcyclists seeking long-distance comfort, performance, and advanced technology
Competitive Analysis
Key Competitors:
Honda ST1100/ST1300, Kawasaki Concours 14, Yamaha FJR1300
Key Features
Powertrain:
Dominant inline-four engine, shaft drive
Suspension:
Innovative Telelever front and Paralever rear suspension for superior handling and comfort
Ergonomics:
Comfort-oriented riding position for long-distance touring
Technology:
Integral ABS (optional), advanced fuel injection, adjustable fairing
📋 Manual Details
Coverage Areas
Applicable Years:
2001, 2002, 2003, 2004, 2005
Page Count
Estimated Pages:
Over 800 (typical for comprehensive service manuals of this era)
Manual Type
Type:
Service Repair Workshop Shop Manual
Language
Primary Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, fuel injection, ignition, exhaust, lubrication, cooling
Transmission:
Clutch, gearbox, final drive (shaft drive)
Electrical System:
Wiring diagrams, battery, charging system, lighting, starting system, sensors, ECU diagnostics
Chassis And Suspension:
Frame, front forks (Telelever), rear suspension (Paralever), steering, wheels, tires
Braking System:
Front and rear brakes, ABS (if equipped), hydraulic systems, brake pad replacement
Bodywork And Fairings:
Removal and installation of body panels, seats, fuel tank
Instrumentation And Controls:
Dashboard, controls, levers, cables
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, lubrication points
Troubleshooting:
Diagnostic charts for common problems, fault codes, electrical system issues
Repair:
Engine rebuild, transmission overhaul, suspension component replacement, brake system repairs
Component Disassembly And Assembly:
Detailed instructions for all major components
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and chassis rebuilds
Diagnostic Level:
Advanced, including specifications for electronic diagnostics and sensor testing
Diagrams And Illustrations:
Includes clear, step-by-step illustrated instructions and detailed exploded views
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically for professionally produced PDFs)
Printable:
Yes
Print Quality
Quality:
High-resolution, suitable for clear viewing of diagrams and text
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper Quality:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, inline four-cylinder
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
79 mm x 59 mm (3.11 in x 2.32 in)
Compression Ratio:
11.5:1
Performance
Horsepower Peak:
110 hp @ 7500 rpm (approximate)
Torque Peak:
82 lb-ft @ 6000 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with four throttle bodies
Fuel Type:
Unleaded premium gasoline (95 RON / 91 AKI)
Engine Oil
Oil Type:
SAE 15W-50 API SG, JASO MA
Oil Capacity W Filter:
4.0 Liters (4.2 US quarts)
🔧 Transmission
Standard
Type:
6-speed manual gearbox
Features
Drive Type:
Shaft drive
Fluid Specifications
Final Drive Oil:
SAE 75W-90 API GL-5
Final Drive Oil Capacity:
0.18 Liters (0.19 US quarts)
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 920 mm (36.2 in)
Height:
Approx. 1435 mm (56.5 in)
Wheelbase:
Approx. 1520 mm (59.8 in)
Weights
Dry Weight:
Approx. 244 kg (538 lbs)
Wet Weight:
Approx. 270 kg (595 lbs)
Fuel Capacity
Fuel Tank Capacity:
24 Liters (6.3 US gallons)
🛡️ Safety Features
Ratings
ABS:
Optional Integral ABS (fully integrated braking system)
Active Features
Lighting:
Halogen headlights, LED tail light
Passive Features
Frame Design:
Sturdy aluminum composite frame providing excellent stability
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer and speedometer, digital display for fuel, temperature, gear indicator, and trip computer.
Driver Assistance
ABS System:
Integral ABS system (optional), often referred to as ABS II on this model, which provides linked braking.
Connectivity
Cruise Control:
Optional cruise control system available on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,200 miles) or annually
Valve Check Interval:
Every 20,000 km (12,500 miles)
Spark Plug Replacement:
Every 40,000 km (25,000 miles)
Fluid Specifications
Coolant Type:
BMW Motorrad Coolant (Ethylene Glycol based, silicate-free)
Brake Fluid Type:
DOT 4
Known Issues
Common Complaints:
Occasional issues with ABS sensors, fuel pump reliability (though generally robust), and some electrical connector corrosion.
Maintenance Highlights:
Regular inspection and lubrication of the shaft drive and universal joint is crucial.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long history of producing high-quality, technologically advanced motorcycles, particularly in the touring segment.
Model Evolution
K Series Development:
The K series, introduced in the early 1980s, represented BMW's foray into inline-four and six-cylinder engines, pushing the boundaries of motorcycle technology and performance. The K1200RS evolved from earlier K100 and K1100 models.
Production
Production Years:
1997-2005 (for the K1200RS model line)
🏆 Awards & Recognition
Recognitions
Market Reputation:
Highly regarded for its comfort, stability, and long-distance touring capabilities.
Ratings
Reviews:
Consistently received positive reviews from motorcycle publications for its blend of sport and touring attributes.
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