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BMW K1200RS K1200 RS Motorcycle 2001-2005 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Model Variant: K1200 RS Production Years Covered: 2001, 2002, 2003, 2004, 2005 Codes Chassis Code Range: 0307 👋 Introduction Market Position Segment:...
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BMW K1200RS K1200 RS Motorcycle 2001-2005 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Model Variant:
K1200 RS
Production Years Covered:
2001, 2002, 2003, 2004, 2005
Codes
Chassis Code Range:
0307
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Target Audience:
Touring riders seeking performance and comfort, with a focus on long-distance capability.
Competitive Analysis
Key Competitors:
Honda VFR800, Kawasaki GTR1000, Yamaha FJR1300, Triumph Trophy.
Key Features
Engine Layout:
Four-cylinder boxer engine, transversely mounted.
Suspension System:
Innovative BMW Telelever front suspension and Paralever rear shaft drive.
Braking System:
Integral ABS (Anti-lock Braking System) as standard or highly featured.
Ergonomics:
Comfortable riding position for long distances, adjustable components.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
Downloadable PDF
Page Count
Estimated Page Count:
Comprehensive (exact number not specified, but typical for factory manuals covering multiple years and extensive detail)
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly for the K1200RS's Boxer-four engine.
Fuel System:
Detailed procedures for fuel injection system, fuel pump, injectors, throttle body, sensors, and fuel tank.
Ignition System:
Covers ignition coils, spark plugs, ECU control, and troubleshooting ignition faults.
Cooling System:
Radiator, coolant circulation, fan operation, thermostat, and fluid specifications.
Transmission And Drivetrain:
Clutch operation, gearbox internal inspection and repair, final drive inspection and maintenance.
Suspension:
Front Telelever and rear Paralever system servicing, including fork seal replacement, shock absorber adjustment and replacement.
Brakes:
ABS system diagnosis and repair, brake fluid replacement, caliper servicing, rotor inspection, and hydraulic lines.
Electrical System:
Comprehensive wiring diagrams, starter system, charging system (alternator, regulator), battery maintenance, lighting circuits, and accessory power.
Chassis And Frame:
Frame inspection, subframe, steering head bearing service, and wheel bearings.
Bodywork And Fairings:
Disassembly and reassembly of fairings, seat, fuel tank cover, and related trim components.
Instrumentation And Controls:
Dashboard, switches, levers, cables, and electronic controls.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug servicing, chain/drive maintenance (if applicable, though this model is shaft-driven), brake pad replacement, fluid checks.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon faults, error codes, and symptom analysis.
Repair And Rebuild:
Step-by-step instructions for major component overhauls, including engine, transmission, and suspension.
Adjustment Procedures:
Throttle cable, clutch cable, suspension settings, valve clearance adjustments.
Electrical Diagnostics:
Use of multimeters, oscilloscope basics, interpreting wiring diagrams for troubleshooting electrical issues.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics covering engine management systems, ABS, and other electronic control units (ECUs).
Rebuild Level:
Full engine and gearbox rebuild procedures, including torque specifications, clearances, and assembly sequences.
Special Tools:
Identification and usage instructions for BMW-specific tools required for certain procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Image Resolution:
High-resolution images and diagrams suitable for printing.
Binding Type
Digital Format:
N/A (Downloadable PDF)
Paper Type
Digital Format:
N/A (Downloadable PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
DOHC, four-valve per cylinder, four-stroke Boxer-four
Displacement:
1171 cc
Bore X Stroke:
72.6 mm x 71.7 mm
Compression Ratio:
11.0:1
Performance
Horsepower:
110 hp (81 kW) at 7500 rpm (approximate)
Torque:
117 Nm (86 lb-ft) at 6000 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic or similar)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Fuel Capacity:
24 Liters (approx. 6.3 US gallons)
Ignition System
Ignition Type:
Digital Electronic Ignition
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Type:
Synthetic Motorcycle Oil SAE 15W-50 (refer to manual for specific BMW recommendations)
🔧 Transmission
Standard
Transmission Type:
6-speed manual gearbox
Features
Final Drive:
Shaft drive
Clutch Type:
Hydraulically actuated dry clutch
Gear Ratios:
Specific ratios provided in manual for each gear.
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 940 mm (37 in) at handlebars
Height:
Approx. 1390 mm (54.7 in) at windscreen
Weights
Dry Weight:
Approx. 243 kg (536 lbs)
Wet Weight:
Approx. 274 kg (604 lbs) (fully fueled, ready to ride)
Load Capacity:
Refer to manual for specific load limits and recommendations.
🛡️ Safety Features
Ratings
ABS System:
Integral ABS standard on most models, featuring linked front/rear braking under normal application.
Active Features
Handling Dynamics:
Telelever front suspension contributes to stability and reduced fork dive under braking.
Lighting:
Halogen headlight, integrated turn signals, taillight.
Passive Features
Frame Construction:
Sturdy aluminum beam frame providing rigidity.
Wind Protection:
Aerodynamic fairing and adjustable windscreen for rider comfort and protection.
💡 Technology Features
Infotainment
Dashboard Display:
Analog tachometer and speedometer, digital odometer, trip meters, clock, fuel gauge, gear indicator, and warning lights.
Driver Assistance
ABS:
Integral ABS (Anti-lock Braking System) enhances braking safety by preventing wheel lock-up.
Heated Grips:
Often equipped as an optional feature for enhanced comfort in cooler weather.
Connectivity
Diagnostic Port:
Provision for electronic diagnostic tools (e.g., for reading error codes and system parameters).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first (verify in manual).
Major Service Interval:
Every 20,000 km (12,000 miles) for valve clearance checks, spark plugs, and other comprehensive inspections (verify in manual).
Fluid Specifications
Engine Oil Capacity:
Approx. 4.0 Liters (4.2 US quarts) with filter change (verify in manual).
Brake Fluid Type:
DOT 4 (refer to manual for specific BMW specification).
Coolant Type:
BMW approved Ethylene Glycol-based coolant (refer to manual for specific type and mixture ratio).
Final Drive Oil Type:
Hypoid gear oil SAE 80W-90 (verify in manual).
Known Issues
Electrical Gremlins:
Common in older BMWs, though the K1200RS is generally robust. Issues can include corroded connectors or failing relays. Manual's wiring diagrams are crucial.
ABS Sensor Fouling:
ABS sensors can accumulate dirt, requiring periodic cleaning. The manual will detail diagnostic procedures.
Clutch Slave Cylinder Leaks:
Some hydraulic clutch slave cylinders can develop leaks over time, necessitating replacement. Manual will provide procedures.
Telelever Pivot Bearings:
Periodic inspection and lubrication of the Telelever pivot bearings are recommended to prevent wear. Manual will outline this.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Legacy:
BMW has a long-standing history of producing high-quality, innovative motorcycles, particularly known for their boxer engines and touring capabilities.
Model Evolution
K Series Development:
The K1200RS is part of BMW's K-series, which initially featured inline-four and later boxer-four engines, showcasing BMW's move into larger-displacement, more powerful sport-touring machines.
K1200Rs Positioning:
Launched as a successor to previous large-frame BMWs, the K1200RS offered a blend of performance, comfort, and advanced technology for its era.
Production
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
The K1200RS was generally well-received by motorcycle press for its performance, handling balance, and touring comfort, earning praise for its engineering and stability.
Ratings
Reliability Perception:
While BMW motorcycles have a reputation for quality, thorough maintenance as outlined in the manual is key to long-term reliability.
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