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BMW M3 2003 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: M3 Year: 2003 Codes Chassis Code: E46 Engine Code Primary: S54 👋 Introduction Market Position Positioning: The BMW M3 (E46) represents the pinnacle...
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Mots clés: 2003 BMW Car Cars M3 Misc
BMW M3 2003 Factory Service Repair ManualBMW M3 2003 Factory Service Repair ManualBMW M3 2003 Factory Service Repair ManualBMW M3 2003 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M3
Year:
2003
Codes
Chassis Code:
E46
Engine Code Primary:
S54
👋 Introduction
Market Position
Positioning:
The BMW M3 (E46) represents the pinnacle of performance and engineering for its era, a driver-focused sports coupe/convertible that competed with high-performance rivals.
Competitive Analysis
Competitors:
Porsche 911 Carrera, Mercedes-Benz C32 AMG, Audi S4 (B6), Chevrolet Corvette
Key Features
Driving Dynamics:
Renowned for its balanced chassis, precise steering, and potent engine, offering an engaging driving experience.
Engine Performance:
The S54 engine is a high-revving masterpiece, delivering exhilarating performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, and specifications
Page Count
Estimated Pages:
Numerous (hundreds, as stated)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
S54 naturally aspirated inline-6, M-specific tuning, VANOS, throttle bodies, exhaust, cooling system
Transmission:
Getrag 420G 6-speed manual, clutch, flywheel, driveshaft, differential
Brakes:
Front and rear disc brakes, ABS, DSC, brake fluid flush procedures
Suspension:
Front McPherson strut, rear multi-link, M-tuned components, alignment specifications
Steering:
Hydraulic power steering, steering rack, column
Electrical:
Wiring diagrams, component testing, fuses, relays, battery, alternator, starter, DME, EWS, comfort electronics
Bodywork:
Exterior panels, interior trim, doors, hood, trunk, convertible top (if applicable to specific sub-models), body sealing
HVAC:
Climate control system, refrigerant, components, diagnosis
Fuel System:
Fuel pump, injectors, fuel filter, EVAP system
Procedures Included
Maintenance:
Oil change, filter replacement, spark plug replacement, air filter replacement, brake pad/rotor replacement, coolant flush
Diagnostics:
Troubleshooting flowcharts, DTC (Diagnostic Trouble Code) interpretation, component testing procedures
Repair:
Engine component overhaul, transmission rebuild, suspension component replacement, electrical system repair, body panel repair
Installation:
Component replacement, sensor installation, accessory installation
Calibration:
Throttle body synchronization, ABS/DSC sensor calibration
Technical Depth
Depth:
Comprehensive, from basic scheduled maintenance to complete engine and transmission overhauls, including in-depth electrical system diagnosis
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF for ease of navigation and printing
Print Quality
Printability:
Designed for clear printing of individual pages or the entire manual
Binding Type
Binding:
Not applicable (digital PDF download)
Paper Type
Paper Type:
Not applicable (digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline-6
Engine Code:
S54B32
Displacement:
3.2 Liters (3246 cc)
Bore X Stroke:
87.0 mm x 91.0 mm
Compression Ratio:
11.5:1
Performance
Horsepower:
333 hp @ 7900 rpm
Torque:
262 lb-ft @ 4900 rpm
Redline:
8000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), individual throttle bodies
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
Dme:
MS43 Motronic
Timing System:
Double VANOS (Variable Valve Timing)
🔧 Transmission
Standard
Type:
Getrag 420G 6-Speed Manual
Optional
Type:
SMG (Sequential Manual Gearbox) - Electro-hydraulically actuated clutch and gear shifting
Features
Clutch:
Hydraulically actuated single-plate dry clutch
Final Drive Ratio:
3.62:1 (standard)
Fluid Specifications
Manual Transmission Fluid:
BMW recommends specific synthetic gear oil (e.g., Pentosin MTF LT-2 or equivalent)
📐 Dimensions
Exterior
Coupe Length:
177.7 inches (4514 mm)
Coupe Width:
70.1 inches (1780 mm)
Coupe Height:
53.3 inches (1354 mm)
Coupe Wheelbase:
107.4 inches (2729 mm)
Convertible Length:
177.8 inches (4516 mm)
Convertible Width:
70.1 inches (1780 mm)
Convertible Height:
54.1 inches (1374 mm)
Convertible Wheelbase:
107.4 inches (2729 mm)
Weights
Coupe Curb Weight:
Approximately 3400-3500 lbs (1540-1590 kg)
Convertible Curb Weight:
Approximately 3700-3800 lbs (1680-1725 kg)
Wheel Bolt Pattern:
5x120
Wheel Offset:
ET47 (front), ET27 (rear) with 18-inch wheels, varies with wheel size
Cargo
Coupe Trunk Volume:
Approximately 11.2 cu ft (317 Liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (Driver), 4/5 Stars (Passenger)
IIHS Side Impact:
Good
Active Features
Traction Control:
Dynamic Stability Control (DSC), Automatic Stability Control and Traction (ASC+T)
Braking Assist:
Anti-lock Braking System (ABS), Dynamic Brake Control (DBC)
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, available front knee airbags
Rollover Protection:
Pop-up rollover protection bars for convertible model
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners and force limiters
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or Professional CD/RDS radio, optional Navigation system (MKIV)
Audio System:
Harman Kardon premium audio system available as an option.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assist:
Optional rear park distance control (PDC).
Connectivity
Phone Integration:
Optional Bluetooth hands-free interface (may require cradle).
Instrumentation
Gauge Cluster:
M-specific instrument cluster with larger tachometer, oil temperature gauge, and integrated oil level sensor.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable, typically indicated by the Condition Based Service (CBS) system (often around 10,000-15,000 miles or 12-24 months)
Spark Plug Replacement:
Approximately 60,000 miles (refer to manual for specific plug type and gap)
Brake Fluid Flush:
Every 2 years (regardless of mileage)
Coolant Flush:
Initial fill is typically long-life; refer to manual for replacement intervals (often around 4-5 years or 50,000-60,000 miles).
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) approved synthetic oil, SAE 0W-40 or 5W-40 recommended.
Engine Oil Capacity:
6.9 US quarts (6.5 Liters) with filter change.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 formulation) or equivalent propylene glycol-based coolant.
Power Steering Fluid:
Pentosin CHF 11S or equivalent hydraulic fluid.
Known Issues
Rod Bearings:
Known premature wear on connecting rod bearings, especially in earlier E46 M3s, due to increased clearances and oil flow. Regular inspection and potential replacement are advised.
Subframe Mounts:
Cracking or separation of rear subframe mounting points from the chassis is a significant concern. Reinforcement kits are available.
Vanos System:
Potential issues with VANOS solenoids or rattle due to wear, affecting performance and drivability. Rebuild kits are available.
Throttle Actuators:
Failure of the electronic throttle actuators can lead to limp mode or poor engine response.
📚 Vehicle History
Brand Heritage
Bmw Performance Division:
BMW M GmbH, established in 1972, responsible for developing high-performance versions of BMW production vehicles.
Model Evolution
M3 Lineage:
The E46 M3 is the fourth generation of the M3, succeeding the E36 M3 and known for significant upgrades in performance and handling.
Production
Production Years E46 M3:
2001-2006
Assembly Location:
Regensburg, Germany
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list multiple times during its production run, lauded for its performance and driving dynamics.
Motor Trend Performance Car:
Frequently recognized by automotive publications for its segment-leading performance and handling.
Certifications
Emissions Standards:
Meets relevant emissions standards for its model year (e.g., LEV).
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