BMW Mini One & Cooper Complete Workshop Service Repair Manual 2002 2003 2004 2005 2006 2007 2008

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🏷️ Basic Information Identification Make: BMW Model: Mini Model Variant: One & Cooper Codes Chassis Code: R50, R52, R53 👋 Introduction Market Position Segment: Compact premium hatchback. Competitive Analysis Competitors:...

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Taper: Car

Distributeur:

UGS: 562089

Mots clés: 2002 2003 2004 2005 2006 2007 2008 BMW Car Cars Mini Cooper Mini One Misc

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Model Variant:

One & Cooper

Codes

Chassis Code:

R50, R52, R53

👋 Introduction

Market Position

Segment:

Compact premium hatchback.

Competitive Analysis

Competitors:

Volkswagen Golf, Ford Focus, Fiat Punto, Peugeot 207.

Key Features

Design Philosophy:

Iconic British styling with BMW engineering and driving dynamics.

Driving Experience:

Go-kart like handling, responsive steering, engaging driving experience.

📋 Manual Details

Coverage Areas

Applicable Years:

2002, 2003, 2004, 2005, 2006, 2007, 2008

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system.

Engine Management:

Fuel injection, ignition system, emission control, engine control unit (ECU) diagnostics and repair.

Transmission Manual:

Clutch, gearbox assembly, internal components, shift mechanism, final drive.

Transmission Automatic:

Torque converter, gearbox assembly, hydraulic control system, electronic controls.

Suspension:

Front and rear suspension systems, struts, springs, control arms, bushings, alignment specifications.

Steering:

Power steering system, steering rack, column, linkages, troubleshooting.

Brakes:

Disc brakes (front and rear), ABS, EBD, brake system bleeding, pad and rotor replacement, caliper repair.

Electrical System:

Battery, charging system (alternator, starter), lighting, wiring diagrams, fuses, relays, body control module (BCM).

HVAC:

Air conditioning system, heating, ventilation, blower motor, refrigerant charging, troubleshooting.

Body And Interior:

Body panels, doors, windows, locks, seats, trim, interior components, diagnostics.

Procedures Included

Maintenance:

Routine maintenance tasks, oil changes, filter replacements, spark plug replacement, belt inspection and replacement.

Repair:

Detailed step-by-step repair procedures for all major mechanical and electrical components.

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting guides, error code interpretation.

Diagnostics:

Use of diagnostic tools, scanning for fault codes, data stream analysis.

Component Removal Installation:

Comprehensive instructions for removing and installing virtually every component.

Technical Depth

Depth:

Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable text, printable pages.

Print Quality

Print Readability:

Clear, legible text and diagrams suitable for professional printing.

Binding Type

Binding Recommendation:

Spiral or comb binding recommended for lay-flat usability.

Paper Type

Paper Recommendation:

Durable paper stock for workshop use.

⚙️ Engine Specifications

Primary Engine

One Engine:

1.6L naturally aspirated I4 (Tritec)

Cooper Engine:

1.6L naturally aspirated I4 (Tritec)

Cooper S Engine:

1.6L Supercharged I4 (Tritec)

Performance

One Horsepower:

90 hp @ 5500 rpm

One Torque:

115 lb-ft @ 4000 rpm

Cooper Horsepower:

115 hp @ 5700 rpm

Cooper Torque:

118 lb-ft @ 4000 rpm

Cooper S Horsepower:

163 hp @ 6000 rpm

Cooper S Torque:

155 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI).

Fuel Type:

Unleaded gasoline (91 octane recommended).

🔧 Transmission

Standard

One Transmission:

5-speed manual transmission.

Cooper Transmission:

5-speed manual transmission.

Optional

One Optional Transmission:

Continuously Variable Transmission (CVT) available on some models.

Cooper Optional Transmission:

6-speed manual transmission (later models), CVT.

Features

Transmission Fluid:

Refer to manual for specific fluid type and capacity (e.g., Pentosin ATF 4400 for CVT).

📐 Dimensions

Exterior

Length:

Approx. 3635 mm (143.1 in)

Width:

Approx. 1688 mm (66.5 in)

Height:

Approx. 1407 mm (55.4 in)

Weights

Curb Weight:

Approx. 1050-1150 kg (2315-2535 lbs) depending on model and specification.

Wheelbase:

Approx. 2467 mm (97.1 in)

🛡️ Safety Features

Ratings

Euro Ncap Rating:

4 Stars (for early R50/R53 models).

Active Features

Standard Anti-lock Braking System.

Traction Control:

Optional on some models, standard on Cooper S (ASC+T).

Passive Features

Airbags:

Front airbags, optional side airbags.

Seatbelts:

Pre-tensioning front seatbelts.

💡 Technology Features

Infotainment

Infotainment System:

Basic radio/CD player with optional Harmon Kardon audio system. Central instrument cluster displays auxiliary information.

Driver Assistance

Driver Assistance Features:

Limited; primarily ABS and optional traction control. Parking sensors were available.

Connectivity

Connectivity Options:

Optional Bluetooth integration for hands-free calling on later models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 10,000-15,000 miles or 12-24 months, depending on driving conditions (refer to manual).

Spark Plug Replacement:

Refer to manual, often around 60,000 miles for standard plugs.

Fluid Specifications

Engine Oil Type:

BMW Longlife-01 (LL-01) SAE 5W-30 or 0W-30 synthetic oil.

Coolant Type:

BMW Blue Ethylene Glycol based coolant (G48).

Brake Fluid Type:

DOT 4.

Known Issues

Common Faults:

Power steering pump failures, clutch wear, alternator failure, radiator fan issues, oil leaks (valve cover, oil pan), thermostat housing leaks.

📚 Vehicle History

Brand Heritage

Brand:

BMW AG, a German luxury and performance automotive manufacturer.

Model Evolution

First Generation Launch:

2001 (Europe), 2002 (North America).

Model Platform:

BMW R50 platform.

Production

Manufacturing Plant:

Oxford, England (Rover Group legacy).

🏆 Awards & Recognition

Recognitions

Model Awards:

Consistently praised for its fun-to-drive nature and unique styling. Often appeared on 'best of' lists for small cars.