BMW R 1100 S 2005 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R 1100 S Year: 2005 Product Type: Factory Service Repair Manual Manual Format: PDF Download 👋 Introduction Market Position Segment: Sport Touring /...

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Taper: Motorcycle

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UGS: 320629

Mots clés: 2005 BMW Cars Misc Motorcycle R 1100 S

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

R 1100 S

Year:

Product Type:

Factory Service Repair Manual

Manual Format:

PDF Download

👋 Introduction

Market Position

Segment:

Sport Touring / Performance Motorcycle

Target Audience:

BMW R 1100 S owners seeking to perform their own maintenance and repairs, independent workshops.

Competitive Analysis

Competitors:

Honda VFR800, Yamaha FJR1300, Ducati ST series, Kawasaki GTR1400.

Key Features Of Vehicle

Engine Layout:

Air-cooled, four-stroke, boxer twin-cylinder engine.

Suspension System:

Innovative BMW Telelever front suspension and Paralever rear suspension for superior handling and ride comfort.

Braking System:

Optional BMW Integral ABS II for enhanced braking safety.

Design Philosophy:

Combines sporty performance with long-distance touring comfort, characteristic BMW engineering.

Manual Value Proposition

Benefit:

Empowers owners to maintain their R 1100 S to factory standards, reducing reliance on costly dealership services and enabling proactive problem-solving.

📋 Manual Details

Coverage Areas

Primary Coverage:

Maintenance, Repair, Troubleshooting, Diagnostics

Scope:

Comprehensive factory service information

Page Count

Estimated Pages:

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

File Type:

📖 Manual Coverage

Systems Covered

Engine:

Detailed inspection, disassembly, assembly, and adjustment of the boxer twin engine, including valve adjustment, timing, oil pump, and lubrication system.

Fuel System:

Bosch Motronic fuel injection system, fuel pump, injectors, throttle bodies, fuel pressure regulator, and EVAP system.

Ignition System:

Spark plugs, ignition coils, Motronic control unit, and timing adjustments.

Transmission:

Six-speed gearbox, clutch operation, gearbox disassembly, assembly, and lubrication.

Drivetrain:

Final drive, driveshaft, universal joint, and rear wheel hub assembly.

Suspension:

Front Telelever suspension, rear Paralever suspension, fork seals, shock absorber replacement, and spring preload adjustments.

Brakes:

BMW Integral ABS II system, brake fluid replacement, caliper overhaul, rotor inspection, pad replacement, and bleed procedures.

Electrical System:

Battery, charging system (alternator, regulator), starter motor, lighting, horn, and dashboard instrumentation.

Electronics:

Motronic engine management, ABS control unit, diagnostic port, and wiring diagrams.

Chassis And Frame:

Frame inspection, steering head bearings, and wheel bearings.

Bodywork:

Fairing removal and installation, seat, fuel tank, and body panel repairs.

Wheels And Tires:

Tire pressure, replacement, wheel balancing, and spoke tensioning.

Procedures Included

Maintenance Procedures:

Oil and filter changes, air filter replacement, spark plug replacement, brake fluid flush, coolant flush, valve clearance checks, and general lubrication.

Repair Procedures:

Engine rebuilds, transmission overhaul, suspension component replacement, electrical system diagnostics, ABS bleeding, and bodywork repairs.

Troubleshooting Guides:

Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable).

Diagnostic Procedures:

Using diagnostic tools for Motronic and ABS systems, checking sensor data, and identifying system faults.

Specifications And Tolerances:

Detailed torque specifications, clearance measurements, fluid capacities, and wear limits for all components.

Technical Depth

Depth:

Comprehensive, covering basic rider maintenance to full engine and transmission rebuilds.

Level Of Detail:

Factory-level detail with exploded views, detailed diagrams, and step-by-step instructions.

📊 Manual Specifications

File Format

File Type:

Searchable:

Printable:

Print Quality

Image Resolution:

High-resolution for clear diagrams and illustrations.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, four-stroke boxer twin-cylinder engine with oil cooler

Displacement:

1085 cc

Bore X Stroke:

99 mm x 70.5 mm

Compression Ratio:

10.3:1

Valvetrain:

2 valves per cylinder, pushrod actuated with rocker arms

Performance

Horsepower:

90 hp (67 kW) at 7,500 rpm

Torque:

98 Nm (72 lb-ft) at 5,750 rpm

Fuel System

Fuel Delivery:

Bosch Motronic 2.4 electronic fuel injection with sequential multi-point injection

Fuel Type:

Unleaded gasoline (Octane rating 91 or higher)

Fuel Tank Capacity:

23 liters (5.0 Imp gal; 6.1 US gal)

Lubrication

Oil Type:

SAE 20W-50 or 10W-40 motorcycle-specific engine oil

Oil Capacity:

4.0 liters (with filter replacement)

🔧 Transmission

Standard

Type:

Constant mesh 6-speed gearbox

Clutch:

Single dry plate, hydraulically operated

Features

Gear Ratios:

Specific gear ratios detailed in manual (e.g., 1st: 3.46, 2nd: 2.44, 3rd: 1.84, 4th: 1.50, 5th: 1.27, 6th: 1.07)

Final Drive:

Shaft drive with single universal joint

Final Drive Ratio:

1:3.16 (35/11 teeth)

Transmission Oil Type:

SAE 75W-90 GL-5 gear oil

Transmission Oil Capacity:

0.25 liters

📐 Dimensions

Exterior

Length:

2,180 mm (85.8 in)

Width:

900 mm (35.4 in) (incl. mirrors)

Height:

1,300 mm (51.2 in) (seat height)

Wheelbase:

1,494 mm (58.8 in)

Weights

Dry Weight:

227 kg (500 lbs)

Gross Vehicle Weight Rating:

460 kg (1,014 lbs)

Payload Capacity:

233 kg (514 lbs)

🛡️ Safety Features

Ratings

Optional BMW Integral ABS II (Anti-lock Braking System) available on many models.

Active Features

Braking:

Dual front 320mm discs with 4-piston calipers, single rear 265mm disc with 2-piston caliper (ABS II system integrated).

Lighting:

Halogen headlamp, LED taillight, integrated turn signals.

Passive Features

Frame Construction:

Steel tube frame providing robust chassis support.

Ergonomics:

Designed for a balance of sporty posture and long-distance comfort.

💡 Technology Features

Infotainment

Dashboard:

Analog tachometer, digital speedometer, gear indicator, fuel gauge, clock, engine temperature warning light, oil pressure warning light, ABS warning light (if equipped).

Driver Assistance

BMW Integral ABS II, providing enhanced braking stability and control.

Connectivity

Diagnostic Port:

Four-pin diagnostic connector for BMW diagnostic tools, enabling access to Motronic and ABS control units.

🔧 Maintenance

Service Intervals

Oil Change:

Every 10,000 km (6,000 miles) or annually, whichever comes first.

Filter Change:

With every oil change.

Valve Clearance:

Every 20,000 km (12,000 miles).

Brake Fluid Change:

Every 2 years or as recommended by the manual.

Spark Plug Replacement:

Every 20,000 km (12,000 miles).

Fluid Specifications

Engine Oil:

BMW Motorrad Advanced 20W-50, Castrol Power RS Racing 4T 10W-40, or equivalent API SG/JASO MA.

Transmission Oil:

SAE 75W-90 GL-5 gear oil (e.g., Castrol SAF-XJ).

Brake Fluid:

DOT 4 or DOT 5.1 for ABS models.

Coolant:

BMW Motorrad Coolant (ethylene glycol based, with corrosion inhibitors) or equivalent (typically 50/50 mix with distilled water).

Known Issues

Common Wear Items:

Clutch wear, brake pads, fork seals, driveshaft U-joint (maintenance critical), rear shock absorber (especially on high-mileage examples).

Electrical Quirks:

Occasional issues with starter solenoids, regulator/rectifier units, and dashboard warning lights.

Fuel System Considerations:

Injector clogging if fuel quality is poor; routine cleaning recommended.

Drivetrain Maintenance:

Regular inspection and greasing of the driveshaft U-joint is crucial to prevent premature wear and potential failure.

Fluid Capacities

Engine Oil With Filter:

4.0 L

Transmission Oil:

0.25 L

Coolant System:

Approx. 2.5 L (check manual for specific variant)

📚 Vehicle History

Brand Heritage

Legacy:

BMW Motorrad, renowned for engineering excellence, boxer engines, and shaft drive since the 1920s.

Model Evolution

Development:

The R 1100 S was introduced in 1998 as a sportier evolution of the R 100 R, featuring a more modern chassis and the new 1100cc boxer engine and Telelever front suspension.

Updates:

Received updates over its production run, including the introduction of the Boxer Cup Replica variants and improvements to the ABS system.

Production

Production Period:

1998 - 2006

Manufacturing Location:

Berlin, Germany

🏆 Awards & Recognition

Recognitions

Brand Recognition:

BMW Motorrad recognized for quality, performance, and innovative engineering.

Model Reputation:

The R 1100 S is respected for its capable handling, torquey engine, and comfortable ride, making it a popular choice for sport touring.