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BMW R 1100 S Motor Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R 1100 S Codes Chassis Code: R259 👋 Introduction Market Position Positioning: The BMW R 1100 S was positioned as a sporty touring...
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BMW R 1100 S Motor Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R 1100 S
Codes
Chassis Code:
R259
👋 Introduction
Market Position
Positioning:
The BMW R 1100 S was positioned as a sporty touring motorcycle with a focus on performance and BMW's signature Boxer engine character, appealing to riders seeking a blend of comfort and spirited riding.
Target Audience:
Riders seeking a reliable, versatile sport-touring machine with BMW's distinct engineering and Boxer engine character, capable of comfortable long-distance touring and spirited spirited riding.
Competitive Analysis
Competitors:
Competed against other sport-touring motorcycles of its era such as the Honda VFR series, Kawasaki Ninja ZX-10/11, and Ducati ST series.
Key Features
Distinctive Features:
Boxer Twin engine, Telelever front suspension, Paralever rear shaft drive, optional ABS, aerodynamic fairing, sporty riding posture.
📋 Manual Details
Coverage Areas
Vehicle Models Covered:
BMW R 1100 S
Page Count
Estimated Pages:
300+
Manual Type
Type:
Motor Service & Repair Manual
Manual Scope:
Comprehensive service and repair manual, distinct from an owner's manual. Focuses on technical procedures and specifications.
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, fuel injection system, ignition system, lubrication system, cooling system (oil), valve train.
Drivetrain Systems:
Clutch, gearbox (transmission), final drive (shaft drive), clutch slave cylinder.
Chassis Systems:
Frame, suspension (front Telelever, rear Paralever), wheels, tires, steering system.
Braking Systems:
Front and rear brake systems, ABS (if equipped), brake fluid service.
Electrical Systems:
Wiring diagrams, battery, alternator, starter motor, lighting, instrumentation, ECU, sensor diagnostics.
Bodywork And Fairings:
Fairing removal and installation, seat, fuel tank, body panel maintenance.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, air filter servicing, brake fluid flush, coolant flush (oil), chain/shaft drive lubrication and adjustment.
Repair Procedures:
Engine top-end and bottom-end rebuilds, transmission disassembly and reassembly, suspension component replacement, brake caliper overhaul, electrical component testing and replacement.
Troubleshooting:
Diagnostic charts, common problem identification, solutions for engine, electrical, and mechanical issues.
Electrical Diagnostics:
Step-by-step diagnostic procedures for common electrical faults, troubleshooting wiring diagrams, component testing.
Suspension Adjustment And Overhaul:
Instructions for adjusting pre-load and damping (if applicable), and procedures for fork seal replacement and shock absorber service.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major overhaul procedures. Suitable for professional mechanics and experienced DIY enthusiasts.
Special Tools:
Lists and diagrams of special tools required for specific repair and maintenance procedures, such as engine timing tools or suspension service tools.
📊 Manual Specifications
File Format
Digital Format:
PDF, likely searchable text with high-resolution diagrams.
Print Quality
Diagram Resolution:
High-resolution, clear, and detailed technical drawings and schematics.
Binding Type
Physical Manual Binding:
N/A (assuming digital format)
Paper Type
Physical Manual Paper:
N/A (assuming digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, flat twin (Boxer) engine
Displacement:
1085 cc
Bore X Stroke:
99 mm x 70.5 mm
Compression Ratio:
10.7:1
Valve Train:
2 valves per cylinder, operated by pushrods and rocker arms.
Performance
Horsepower:
90 hp (67 kW) at 7250 rpm
Torque:
109 Nm (80 lb-ft) at 5500 rpm
Fuel System
Fuel Delivery:
Bosch Motronic 2.2 fuel injection system
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Oil Capacity:
Approx. 4.0 liters (4.2 US qt)
Oil Specification:
SAE 20W-40 or 20W-50, API SG or higher (refer to manual for precise BMW recommendation)
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Clutch Type:
Single dry plate, hydraulic actuation
Final Drive:
Shaft drive with enclosed bevel gear
Features
Gear Ratios:
Refer to manual for specific gear ratios.
Transmission Oil Type:
BMW Gearbox Oil (specific viscosity and API rating in manual).
📐 Dimensions
Exterior
Length:
Approx. 2220 mm (87.4 in)
Width:
Approx. 810 mm (31.9 in) at handlebars
Height:
Approx. 1270 mm (50.0 in) at handlebars
Seat Height:
Approx. 800 mm (31.5 in)
Weights
Dry Weight:
Approx. 227 kg (500 lbs)
Gross Vehicle Weight:
Approx. 450 kg (992 lbs)
Cargo
Fuel Tank Capacity:
25 liters (6.6 US gal)
🛡️ Safety Features
Ratings
ABS:
Optional BMW Motorrad ABS (Anti-lock Braking System)
Active Features
Braking System:
Dual 320 mm discs with 4-piston calipers (front), Single 265 mm disc with 2-piston caliper (rear).
Passive Features
Lighting:
Halogen headlight, LED taillight.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, digital odometer, trip meter, fuel level indicator, gear indicator, warning lights.
Driver Assistance
ABS System:
Optional 2-channel ABS for enhanced braking control and stability.
Connectivity
Diagnostic Port:
BMW's proprietary diagnostic connector for use with specialized tools (covered in manual).
Other Features
Heated Grips:
Optional heated handlebar grips.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or annually, whichever comes first (refer to manual for exact intervals).
Valve Clearance Check:
Typically every 20,000 km (refer to manual for exact intervals).
Brake Fluid Change:
Typically every 2 years.
Fluid Specifications
Fork Oil Type:
Refer to manual for specific viscosity and quantity (e.g., SAE 7.5W).
Final Drive Oil Type:
Refer to manual for specific viscosity and API rating (e.g., SAE 80W-90 GL-5).
Known Issues
Common Wear Items:
Clutch slave cylinder seal leaks, alternator bearing wear, starter motor solenoid issues, ABS sensor failures, rear shock absorber degradation over time.
Engine Specific Concerns:
Occasional issues with fuel pump relays or injector cleanliness. Oil leaks from shaft seal or valve cover gaskets can occur with age.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
BMW, a German manufacturer with a long history in aviation and automotive engineering, has been producing motorcycles since 1923, renowned for their innovation, quality, and Boxer engine.
Model Evolution
R Series Evolution:
The R 1100 S is part of BMW's ongoing evolution of its Boxer-engined motorcycles, introducing a sportier iteration with advanced suspension and a more aerodynamic design compared to previous touring models.
Production
Production Years:
1998 - 2005
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Model Accolades:
While specific major awards might not be widely cited, the R 1100 S was generally well-regarded by the motorcycling press for its performance, handling, and build quality for its class and era.
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