BMW R 1150 GS Motor Service Repair Manual

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Mots clés: 1150 BMW CASE Construction Crawler Dozers Motorcycle R 1150 GS

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Description

The BMW R 1150 GS, produced from 1999 to 2005, is a highly acclaimed adventure touring motorcycle renowned for its robust engineering, exceptional reliability, and versatile performance across diverse terrains. As a second-generation R Series model, it represents a significant evolution in BMW Motorrad's celebrated GS lineage, building upon the legacy of its predecessors with enhanced engine power, refined suspension systems, and advanced technology for its era. This iconic machine is engineered for long-distance comfort and off-road capability, making it a favorite among riders who seek adventure and dependable performance. This comprehensive Service Repair Manual provides in-depth guidance for the maintenance, repair, and troubleshooting of your BMW R 1150 GS. It covers all essential systems, including the engine, drivetrain, electrical components, chassis, and braking system, offering detailed procedures from routine servicing to complete overhauls. With clear instructions, technical specifications, and expert insights, this manual is an indispensable resource for owners and technicians alike, empowering them to keep the R 1150 GS in optimal condition and ensure its continued performance and longevity.

🏷️ Basic Information

Identification

Make:

Model:

R 1150 GS

Model Designation:

R 1150 GS

Generation

Generation Code:

2nd Generation R Series (Oilhead)

Generation Years:

1999-2005

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

The BMW R 1150 GS is a highly regarded 'adventure touring' motorcycle, known for its robust engineering, off-road capability, and long-distance comfort. This manual targets owners who wish to maintain and repair this capable machine themselves, bypassing potentially expensive dealership labor costs.

Competitive Analysis

Competitors:

This manual serves owners of a premium adventure motorcycle that competed against models like the Honda Africa Twin (older generations), Triumph Tiger, and Ducati Multistrada in its era.

Key Features

Manual Selling Points:

Empowers DIY repairs, detailed illustrations, expert troubleshooting, complete coverage of all major systems, cost savings on maintenance and repairs.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service, repair, and maintenance

Secondary Coverage:

Troubleshooting, diagnostics, technical specifications

Page Count

Estimated Pages:

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Full overhaul, internal components, combustion system, cylinder heads, pistons, crankshaft, camshafts, timing system, valve adjustments, oil lubrication system.

Drivetrain:

Clutch operation and service, gearbox disassembly and assembly, final drive (Paralever) system, driveshaft, universal joints.

Electrical System:

Ignition system (Motronic), fuel injection system (EFI), battery and charging system (alternator, starter motor), lighting system (headlights, taillights, indicators), horn, instrument cluster, message systems, electronic control units (ECUs).

Chassis:

Frame, steering head bearings, forks (Telelever front suspension, conventional telescopic rear), rear shock absorber (Monolever or Paralever depending on exact model variant), wheel bearings.

Brakes:

Hydraulic brake system, ABS (if equipped), brake fluid replacement, caliper service, pad replacement, disc inspection, master cylinder service, brake line routing and replacement.

Cooling System:

Oil cooling system, oil circulation, oil cooler maintenance, oil filter replacement.

Lubrication:

Engine oil and filter change, gearbox oil change, final drive oil change, lubrication points.

Procedures Included

Maintenance:

Scheduled maintenance, oil and filter changes, spark plug replacement, air filter cleaning/replacement, brake fluid flush, coolant (oil) level checks, valve clearance adjustments, tire pressure checks, chain lubrication (if applicable for specific sub-models).

Repair:

Engine rebuilds, transmission repairs, suspension component replacement, brake caliper overhaul, electrical component diagnosis and replacement, fuel injector cleaning/replacement.

Troubleshooting:

Misfires, oil leaks, fuel delivery problems, starting issues, electrical faults, braking system anomalies, suspension noises.

Diagnostics:

OBD-II (if applicable for later models), diagnostic trouble codes (DTCs), using diagnostic tools, reading sensor data.

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission overhauls, detailed electrical system diagnostics and component-level repair.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF (standard for quality manuals)

Print Quality

Quality:

High-resolution scans of original documentation, ensuring clarity of text and diagrams.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air/Oil-cooled, four-stroke, boxer-twin engine

Displacement:

1130 cc

Bore X Stroke:

101 mm x 70.5 mm

Compression Ratio:

9.0:1

Valve Train:

2 valves per cylinder, pushrod actuated with overhead camshafts.

Performance

Horsepower:

Approx. 85 hp @ 6,750 rpm

Torque:

Approx. 98 Nm (72 lb-ft) @ 5,250 rpm

Fuel System

Fuel Induction:

Bosch Motronic MA 2.4 electronic fuel injection (EFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane

Oil System

Engine Oil Type:

SAE 20W-50 API SG or JASO MA certified motorcycle oil

Engine Oil Capacity:

Approx. 4.0 liters (4.2 US quarts) with filter change

🔧 Transmission

Standard

Gearbox Type:

Constant-mesh 5-speed transmission

Optional

Transmission Features:

Optional 6-speed transmission available on some later models/variants.

Features

Clutch Type:

Single dry plate clutch

Final Drive:

Shaft drive via Paralever single-sided swingarm

Fluid

Gearbox Oil Type:

SAE 75W-90 API GL-5 gear oil

Gearbox Oil Capacity:

Approx. 1.0 liter (1.05 US quarts)

Final Drive Oil Type:

SAE 75W-90 API GL-5 gear oil

Final Drive Oil Capacity:

Approx. 0.25 liters (0.26 US quarts)

📐 Dimensions

Exterior

Length:

Approx. 2,255 mm (88.8 in)

Width:

Approx. 910 mm (35.8 in)

Height:

Approx. 1,400 mm (55.1 in) (without mirrors)

Weights

Dry Weight:

Approx. 230 kg (507 lbs)

Wet Weight:

Approx. 247 kg (545 lbs) (with 90% fuel load)

Gross Vehicle Weight Rating:

Approx. 450 kg (992 lbs)

🛡️ Safety Features

Ratings

Safety Systems:

Optional BMW Motorrad Integral ABS (Anti-lock Braking System) available on most models. System is deactivatable.

Active Features

Braking System:

Dual disc front brakes, single disc rear brake. Hydraulic actuation. Optional ABS.

Lighting:

Halogen headlight, multi-reflector design. LED taillight and indicator bulbs.

Passive Features

Frame Construction:

Steel-tube Trellis frame for rigidity and rider protection.

💡 Technology Features

Infotainment

Infotainment System:

Not applicable for most 2000s era motorcycles of this type; focus is on core mechanics and rider controls. May have provisions for aftermarket audio systems.

Driver Assistance

Rider Aids:

Integral ABS (optional), deactivatable.

Connectivity

Connectivity Features:

N/A (standard for the era); may have diagnostic port for ECU access.

🔧 Maintenance

Service Intervals

Oil Filter Change:

Every 10,000 km (6,000 miles) or annually

Valve Adjustment:

Every 20,000 km (12,000 miles)

Spark Plug Replacement:

Every 20,000 km (12,000 miles) (long-life iridium plugs)

Gearbox Oil Change:

Every 20,000 km (12,000 miles) or every 2 years

Final Drive Oil Change:

Every 20,000 km (12,000 miles) or every 2 years

Fluid Specifications

Brake Fluid:

DOT 4, moisture-resistant

Known Issues

Common Problems:

Oil leaks from the timing chain cover or cylinder head gaskets, clutch slave cylinder leaks, ABS sensor failures, fuel pump issues (especially after extended storage), Telelever pivot bearing wear.

Preventative Maintenance:

Regularly check and top-up engine oil, inspect for oil leaks, clean fuel injectors periodically, ensure ABS sensors are clean and free from debris.

📚 Vehicle History

Brand Heritage

Heritage:

BMW Motorrad has a long history of producing durable, reliable motorcycles, particularly known for their boxer-twin engines and adventure-touring capabilities, dating back to models like the R 32 and the highly influential R 80 GS.

Model Evolution

Gs Lineage:

The R 1150 GS is a direct descendant of the R 1100 GS and preceded the R 1200 GS. It represented a significant evolution in engine power, suspension refinement, and overall technology for BMW's flagship adventure bike. Key improvements over the R 1100 GS included increased engine displacement and torque, and a refined chassis.

Production

Production Years:

1999-2005

Manufacturing Location:

Berlin, Germany

🏆 Awards & Recognition

Recognitions

Awards And Recognition:

The R 1150 GS is widely recognized as a benchmark in the adventure touring segment and has received numerous accolades from motorcycle publications for its versatility, durability, and capability across various terrains and distances. It is often cited as one of the most iconic and capable GS models produced.