BMW R 1150 RT Service Motorcycle Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R 1150 RT Motorcycle Type: Sport Touring Vehicle Platform: R 1150 Series Generation Generation Identifier: Second Generation R Boxer Twins Codes Internal Model...

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UGS: 602676

Mots clés: BMW Motorcycle Motorcycles R 1150 RT R Series

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

R 1150 RT

Motorcycle Type:

Sport Touring

Vehicle Platform:

R 1150 Series

Generation

Generation Identifier:

Second Generation R Boxer Twins

Codes

Internal Model Code:

R1150RT

👋 Introduction

Market Position

Segment:

Premium Touring Motorcycle

Target Audience:

Long-distance touring riders, riders seeking comfort and performance

Competitive Analysis

Key Competitors:

Honda Gold Wing, Yamaha FJR1300, Kawasaki Concours, Harley-Davidson Electra Glide

Unique Selling Proposition:

BMW's signature boxer engine, Telelever/Paralever suspension, Integral ABS, and robust build quality

Key Features

Design Philosophy:

Comfort, touring capability, shaft drive reliability, performance touring

Rider Ergonomics:

Upright riding position, wind protection, heated grips/seat (optional)

📋 Manual Details

Coverage Areas

Engine Systems:

Engine mechanicals, fuel injection (EFI), ignition, exhaust

Transmission And Drivetrain:

Clutch, gearbox, driveshaft, final drive

Chassis And Suspension:

Frame, forks, rear suspension (Paralever), wheels, steering

Brakes:

Integral ABS, hydraulic system, calipers, discs, lines

Electrical System:

Wiring diagrams, battery, alternator, starter, lighting, instrumentation

Bodywork And Fairings:

Fairing removal/installation, seat, luggage systems

Maintenance And Troubleshooting:

Scheduled maintenance, diagnostic procedures, common issues

Page Count

Total Pages:

Approx. 400+

Manual Type

Type:

Comprehensive Service and Repair Manual

Language

Primary Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Management:

Bosch Motronic MA 2.4 fuel injection and ignition control, sensors, actuators, troubleshooting

Fuel System:

Fuel pump, fuel filter replacement, injector servicing, pressure regulation

Cooling System:

Oil cooling system maintenance, oil filter replacement procedures

Exhaust System:

Catalytic converter inspection, muffler replacement

Transmission Details:

Clutch adjustment, gearbox oil change, troubleshooting gearbox issues

Drivetrain Components:

Driveshaft inspection and lubrication, final drive oil change and maintenance

Suspension Front:

Telelever front suspension servicing, fork oil replacement, seal replacement

Suspension Rear:

Paralever rear suspension maintenance, shock absorber adjustment and replacement

Braking System Integral:

BMW Integral ABS II system troubleshooting, bleeding procedures, brake pad and disc replacement

Electrical Components:

Starter motor, alternator, regulator, battery service, fuse box layout

Lighting System:

Headlight, taillight, turn signal bulb replacement, wiring troubleshooting

Instrumentation And Controls:

Dashboard diagnostics, switchgear servicing

Procedures Included

Routine Maintenance:

Oil and filter changes, spark plug replacement, air filter cleaning/replacement, valve clearance checks

Major Overhaul:

Engine disassembly and reassembly, gearbox rebuild procedures

Troubleshooting Guides:

Diagnostic flowcharts for common performance and electrical issues

Component Replacement:

Detailed steps for replacing alternators, starters, fuel pumps, clutch components

Suspension Servicing:

Front fork seal replacement, rear shock absorber servicing

Brake System Maintenance:

Brake fluid flush and bleed, ABS system bleeding procedures

Electrical Diagnostics:

Use of multimeter, troubleshooting wiring faults, ABS fault codes

Bodywork Disassembly:

Removal and installation of fairings, seat, and luggage systems

Torque Specifications:

All critical fasteners torqued to OEM specifications

Technical Depth

Diagnostic Capabilities:

In-depth diagnostic procedures, fault code interpretation for Motronic and ABS systems

Rebuild Procedures:

Complete engine rebuild procedures, including piston ring replacement, bearing checks

Wiring Diagrams Detail:

Comprehensive, color-coded wiring diagrams for all electrical systems

Component Level Repair:

Detailed instructions for servicing individual components like fuel injectors, throttle bodies, brake calipers

📊 Manual Specifications

File Format

Format:

Digital PDF

Searchability:

Fully searchable text content

Readability:

High-resolution, clear diagrams and text

Printability:

Printable pages for workshop use

Print Quality

Image Resolution:

High-resolution, suitable for detailed inspection of diagrams

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, air/oil-cooled, horizontally opposed twin-cylinder (Boxer)

Displacement:

1130 cc (1130 cm³)

Bore X Stroke:

95 mm x 79.5 mm

Compression Ratio:

9.0:1

Valve Train:

Two valves per cylinder, pushrod-actuated with rocker arms

Performance

Horsepower:

95 hp (70 kW) @ 7250 rpm (approx.)

Torque:

74 lb-ft (100 Nm) @ 5500 rpm (approx.)

Fuel System

Fuel Delivery:

Electronic fuel injection (Bosch Motronic MA 2.4)

Fuel Type:

Unleaded Premium (95 RON / 91 AKI)

Fuel Capacity:

22 liters (5.8 US gallons)

🔧 Transmission

Standard

Transmission Type:

6-speed, constant-mesh manual gearbox

Features

Clutch:

Single dry plate clutch, hydraulically operated

Final Drive:

Shaft drive to rear wheel

📐 Dimensions

Exterior

Length:

Approx. 2230 mm (87.8 in)

Width:

Approx. 940 mm (37.0 in) at handlebars

Height:

Approx. 1430 mm (56.3 in) at windscreen

Weights

Dry Weight:

Approx. 255 kg (562 lbs)

Gross Vehicle Weight Rating:

Approx. 450 kg (992 lbs)

Wheels And Tires

Front Wheel Size:

3.50 x 17

Rear Wheel Size:

5.00 x 17

Front Tire Size:

120/70 ZR 17

Rear Tire Size:

170/60 ZR 17

🛡️ Safety Features

Ratings

ABS System:

BMW Integral ABS II (optional, but common)

Active Features

Braking System:

Dual disc front brakes with 4-piston calipers, Single disc rear brake with 2-piston caliper

Lighting:

Halogen headlight, LED taillight

Passive Features

Chassis Construction:

Trellis frame, integrated fairing for rider protection

Wind Protection:

Large, adjustable windscreen

💡 Technology Features

Infotainment

Audio System:

Optional integrated stereo system (may vary by market and year)

Instrument Cluster:

Analog tachometer and speedometer, LCD display for fuel level, gear indicator, trip computer

Driver Assistance

Integral ABS II (combines braking actuation for front and rear, optional on some models)

Connectivity

Diagnostic Interface:

BMW proprietary diagnostic connector, requiring specialized tools or adapters for advanced diagnostics

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km (6,200 miles) or annually

Oil Filter Interval:

Every 10,000 km (6,200 miles)

Spark Plug Replacement:

Every 20,000 km (12,500 miles)

Valve Clearance Check:

Every 20,000 km (12,500 miles)

Air Filter Service:

Every 10,000 km (6,200 miles) or as needed based on conditions

Final Drive Oil Change:

Every 20,000 km (12,500 miles)

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 20W-50 or 20W-40 (check manual for climate specifics)

Engine Oil Capacity:

Approx. 3.0 liters (3.2 US quarts) with filter change

Transmission Oil Type:

SAE 75W-90 GL-5 synthetic gear oil

Final Drive Oil Type:

SAE 75W-90 GL-5 synthetic gear oil

Brake Fluid Type:

DOT 4

Coolant Type:

Air-cooled engine, no coolant required

Known Issues

Common Wear Item:

Clutch wear, fuel pump issues, starter motor brushes

Electrical Quirks:

Corrosion on connectors, potential issues with the main wiring harness or ABS modulator

Suspension Wear:

Worn fork seals, rear shock absorber seal leaks

Engine Vibrations:

Characteristic boxer twin vibrations, can be exacerbated by worn engine mounts

📚 Vehicle History

Brand Heritage

Manufacturer:

Bayerische Motoren Werke AG (BMW)

Motorcycle Legacy:

Long history of innovation in motorcycle design and engineering, particularly with boxer engines and shaft drive

Model Evolution

Predecessor:

R 1100 RT

Introduction Year:

1995 (for R 1100 RT, R 1150 RT introduced later)

Development Focus:

Evolution of the R 1100 RT, with increased displacement, improved torque, and updated features

Production

Production Years:

1995-2006 (R 1150 RT model range)

Manufacturing Location:

Berlin, Germany

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Praised for long-distance comfort, reliability, and touring prowess by motorcycle publications during its production era.