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BMW R1100/R850 Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1100 Series / R850 Series Model Variants: R1100GS, R1100R, R1100RS, R1100RT, R850R, R850RT Product Type: Motorcycle Repair Manual Codes E Code Designations: E101...
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BMW R1100/R850 Repair ManualBMW R1100/R850 Repair ManualBMW R1100/R850 Repair ManualBMW R1100/R850 Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1100 Series / R850 Series
Model Variants:
R1100GS, R1100R, R1100RS, R1100RT, R850R, R850RT
Product Type:
Motorcycle Repair Manual
Codes
E Code Designations:
E101 (R1100GS), E102 (R1100RS), E103 (R1100RT), E104 (R1100R), E247 (R850R/RT)
👋 Introduction
Market Position
Market Segment:
Premium touring and sport-touring motorcycles known for their Boxer engine, shaft drive, and robust build quality.
Competitive Analysis
Key Competitors:
Honda ST1100, Yamaha FJ1200, Kawasaki GTR1000, Ducati ST series.
Key Features
Platform Strengths:
Smooth Boxer engine, shaft drive reliability, excellent long-distance comfort, advanced (for its time) ABS and Telelever suspension.
Manual Value Proposition
Target Audience:
BMW motorcycle owners, independent repair shops, and enthusiasts looking for in-depth knowledge for maintenance and repair.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance for BMW R1100 and R850 series motorcycles.
Page Count
Estimated Page Count:
400+
Manual Type
Type:
Service/Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, printable)
📖 Manual Coverage
Systems Covered
Engine:
1100cc and 850cc Boxer-twin engine overhaul, top-end and bottom-end components, valve train, lubrication system, cooling system (oil). Includes details on Motronic engine management.
Fuel System:
Fuel injection system (Bosch Motronic), fuel pump, injectors, throttle bodies, fuel lines, pressure regulation.
Transmission Drivetrain:
Gearbox (5-speed and 6-speed depending on model/year), clutch (dry single-plate or dual-plate), final drive (Paralever), driveshaft, and U-joints.
Brakes:
Integral ABS (II or III), hydraulic brake system, caliper overhaul, master cylinders, brake lines, rotor specifications, ABS sensor and module diagnostics.
Suspension:
Front Telelever suspension, rear Monolever (R850/R1100R/RS/RT) or Paralever (R1100GS) swingarm, shock absorber overhaul, fork seal replacement, spring rates, damping adjustments.
Electrical System:
Wiring diagrams, charging system (alternator, regulator/rectifier), battery, ignition system, starter motor, lighting, instrumentation, ABS electronics, Motronic control unit diagnosis.
Chassis Bodywork:
Frame, subframe, body panels, fairings, fuel tank, seat, wheels, tires, bearings (steering head, wheel), footpegs, handlebars.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, air filter cleaning/replacement, spark plug replacement, valve clearance adjustment, tire pressure checks, brake pad inspection/replacement.
Engine Repair:
Piston and ring replacement, cylinder head removal and overhaul, crankshaft inspection, bearing replacement, camshaft inspection, timing chain/belt inspection.
Transmission Repair:
Clutch plate replacement, gearbox disassembly and reassembly, gear selection mechanism repair, final drive oil change and seal replacement.
Suspension And Brakes:
Front fork seal replacement, rear shock absorber service, brake fluid flush and bleed, ABS bleeding procedures, caliper overhaul.
Electrical Diagnostics:
Troubleshooting common electrical faults, testing ignition coils, checking charging system output, ABS fault code reading (if applicable), wiring harness repair.
Troubleshooting Guides:
Detailed diagnostic charts and flowcharts for common engine performance issues, starting problems, electrical faults, and braking system anomalies.
Technical Depth
Depth:
Comprehensive from basic user maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications, clearances, and diagnostic procedures.
📊 Manual Specifications
File Format
File Format Details:
Digital format (PDF) optimized for clarity, searchability, and printing. May include high-resolution diagrams and schematics.
Print Quality
Print Recommendation:
Recommended for printing on a laser printer for optimal readability of technical diagrams and text.
Binding Type
Digital Binding:
N/A (Digital)
Paper Type
Digital Paper Simulation:
Simulated glossy paper for diagrams, matte paper for text sections for ease of reading.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air/oil-cooled, two-cylinder boxer engine.
Bore X Stroke R1100:
101 mm x 68 mm
Bore X Stroke R850:
90.0 mm x 78.0 mm
Displacement R1100:
1085 cc
Displacement R850:
848 cc
Compression Ratio R1100:
10.3:1
Compression Ratio R850:
9.2:1
Performance
Horsepower R1100 Gs:
80 hp (59 kW) @ 6750 rpm
Horsepower R1100 R Rs Rt:
90 hp (66 kW) @ 7250 rpm
Horsepower R850 Variants:
70 hp (51 kW) @ 7000 rpm
Torque R1100 Gs:
9.7 kg⋅m (95 N⋅m; 70 lb⋅ft) @ 5250 rpm
Torque R1100 R Rs Rt:
9.8 kg⋅m (96 N⋅m; 71 lb⋅ft) @ 5500 rpm
Torque R850 Variants:
7.7 kg⋅m (75 N⋅m; 56 lb⋅ft) @ 5000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic 2.1, 2.2, 2.4, or 5.2 depending on model/year)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Valvetrain
Valvetrain Layout:
Overhead camshafts (OHC), 4 valves per cylinder, pushrod actuated (integrated into cylinder head, driven by timing chain).
🔧 Transmission
Standard
Gearbox Type:
Constant mesh, sequential 5-speed or 6-speed manual transmission.
Optional
Optional Transmission:
N/A (Manual transmission standard across the range).
Features
Final Drive:
Shaft drive with Paralever (on GS) or Monolever (on R/RS/RT) single-sided swingarm.
Clutch Type:
Dry single-plate (early models) or dry dual-plate (later models, especially R1100 models) clutch, hydraulically operated.
📐 Dimensions
Exterior
Length Approx:
Varies by model (e.g., R1100GS: ~2230 mm)
Width Approx:
Varies by model (e.g., R1100GS: ~920 mm)
Height Approx:
Varies by model (e.g., R1100GS: ~1400 mm)
Weights
Dry Weight R1100Gs:
Approx. 232 kg (511 lb)
Wet Weight R1100Rt:
Approx. 270 kg (595 lb)
Wet Weight R850Gs:
Approx. 220 kg (485 lb)
Fuel Capacity R1100:
25 liters (6.6 US gal), including a 4-liter reserve
Fuel Capacity R850:
20 liters (5.3 US gal)
🛡️ Safety Features
Ratings
ABS System Availability:
Optional or standard depending on model and year (BMW Integral ABS II or III).
Active Features
Braking System:
Dual 305 mm discs with 4-piston calipers (front), Single 276 mm disc with 2-piston caliper (rear). Integral ABS system.
Suspension Design:
Telelever front suspension for improved stability and feedback, Paralever rear swingarm for shaft drive. Telescopic forks on R and RS models.
Passive Features
Lighting:
Halogen headlight, multiple bulb taillight and turn signals. RT models often feature larger fairings with integrated lighting.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, LCD displays for fuel level, gear indicator, mileage, and warning lights. RT models often feature more advanced dashboards with additional displays.
Driver Assistance
ABS System:
BMW's Integral ABS system, combining braking circuits and offering advanced modulation and, on later versions, anti-lock on both wheels.
Connectivity
Diagnostics:
On-board diagnostics (OBD) via the Motronic system, allowing for fault code reading with specialized tools. Manual details common codes and diagnostic procedures.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Consult manual for exact specification.
Valve Adjustment Interval:
Typically every 20,000 km (12,000 miles) or as specified by BMW. Manual will provide exact figures and procedure.
Spark Plug Replacement:
Intervals vary, but generally around 20,000 km (12,000 miles). Manual will specify plug type and gap.
Brake Fluid Flush:
Typically every 2 years, regardless of mileage. Manual will specify DOT rating.
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or 15W-50, API SG or higher. Manual will specify exact viscosity and classification.
Engine Oil Capacity:
Approx. 4.0 liters (4.2 US quarts) with filter change. Manual will confirm.
Transmission Oil Type:
Hypoid gear oil, SAE 80W-90 (API GL-5). Manual will confirm.
Final Drive Oil Type:
Hypoid gear oil, SAE 80W-90 (API GL-5). Manual will confirm.
Brake Fluid Type:
DOT 4, low viscosity (for ABS systems). Manual will specify exact type.
Known Issues
Fuel Pump Reliability:
Early models could experience fuel pump failures. Manual will aid in diagnosis and replacement.
Hall Sender Failures:
Occasional issues with Hall effect sensors affecting ignition and fuel injection. Manual will guide troubleshooting.
Stator Failures:
Charging system stator can be a point of failure. Manual covers testing and replacement.
Clutch Slave Cylinder:
Leaking clutch slave cylinders can occur. Manual provides repair and replacement procedures.
ABS Sensor Issues:
ABS sensor ring corrosion or damage can affect system performance. Manual covers inspection and replacement.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long history of producing durable, technologically advanced motorcycles, particularly known for their Boxer engines and shaft drive.
Model Evolution
Introduction Year:
R1100 series introduced in 1993 (R1100RS), followed by R1100GS (1994), R1100R (1994), R1100RT (1995). R850 variants appeared in 1995/1996.
Technological Advancements:
These models represented a significant step forward for BMW with the introduction of the four-valve Boxer engine, Telelever front suspension (on GS/RT), and advanced Integral ABS.
Production
Production Period:
Mid-1990s to early 2000s (e.g., R1100 models generally produced until 2000-2001, R850 models longer).
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The R1100 series, particularly the GS and RT models, were widely praised for their comfort, capability, and technological innovation, contributing to BMW's reputation in the adventure and touring segments.
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