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BMW R1100RT R1100RS R850/1100GS R850/1100R Repair Manual

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🏷️ Basic Information Identification Make: BMW Motorcycle Type: Sport Touring / Standard Models Covered By Manual: R1100RT, R1100RS, R850GS, R850R, R1100GS, R1100R Primary Region Of Sale: Global (likely focus on...
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BMW R1100RT R1100RS R850/1100GS R850/1100R Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Motorcycle Type:
Sport Touring / Standard
Models Covered By Manual:
R1100RT, R1100RS, R850GS, R850R, R1100GS, R1100R
Primary Region Of Sale:
Global (likely focus on North America and Europe)
Generation
Generation Identifier:
R1100 / R850 Series (Air/Oil-Cooled Boxer Engine Era)
Codes
Engine Code Family:
M25X (Boxer Twin)
👋 Introduction
Market Position
Segment:
Premium Sport Touring and Adventure Touring motorcycles.
Target Audience:
BMW motorcycle owners seeking to perform DIY maintenance and repairs, independent repair shops specializing in BMW motorcycles.
Competitive Analysis
Competitors To Manual:
Haynes, Clymer, unofficial online forums, and potentially proprietary BMW diagnostic tools.
Manual Advantage:
Official or factory-level detail, direct BMW specifications, comprehensive model coverage in a single volume, often superior to aftermarket publications in accuracy and completeness.
Key Features
Essential Tool:
Indispensable for owners who want to maintain their BMW motorcycle to factory standards, understand its operation, and minimize dealership service costs.
Part Ordering Aid:
Provides detailed diagrams and component breakdowns, crucial for accurate part identification when ordering spares.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive mechanical and electrical repair, maintenance, and overhaul procedures.
Specific Model Coverage:
BMW R1100RT, R1100RS, R850GS, R1100GS, R850R, R1100R (all variants and sub-models within these series).
Page Count
Estimated Page Count:
400-600+ (typical for a comprehensive service manual of this era)
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
Printed (implied by sales context, potentially PDF available)
📖 Manual Coverage
Systems Covered
Engine:
Disassembly, assembly, inspection, overhaul of the 2-valve Boxer engine (R850/R1100 variants), cylinder heads, pistons, crankshaft, camshafts, timing, lubrication system, cooling system (oil cooling), fuel injection system (Bosch Motronic).
Transmission:
Gearbox disassembly, inspection, repair, clutch operation, final drive (single-sided swingarm) maintenance and overhaul.
Electrical System:
Wiring diagrams, ignition system, lighting, starting system, charging system (alternator, regulator), instrument cluster, diagnostics, ABS (optional models), heated grips, power outlets.
Chassis And Bodywork:
Frame inspection, suspension (telescopic front fork, Monolever/Paralever rear suspension), steering, brakes (front and rear calipers, master cylinders, lines, ABS components), wheels, tires, fuel tank, body panels, seats, fairings (RT/RS variants).
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, spark plug replacement, air filter service, valve clearance adjustment, brake fluid replacement, coolant checks (if applicable to oil cooling), lubrication points.
Troubleshooting:
Diagnostic charts, common fault identification, systematic problem-solving for engine, electrical, and mechanical issues.
Major Repairs:
Engine rebuild, transmission overhaul, fork seal replacement, brake caliper rebuild, ABS bleeding procedures, fuel injection system servicing.
Special Tools And Jigs:
Identification and usage of BMW-specific tools required for complex procedures.
Technical Depth
Depth:
Expert level. Covers complete tear-down and rebuild, detailed specifications, torque values, and diagnostic procedures.
Detail Level:
Highly detailed, including exploded views, schematics, and step-by-step instructions with photographic aids where applicable.
📊 Manual Specifications
File Format
Format Details:
Likely a physical, bound book. If digital, expect searchable PDF with high-resolution images.
Print Quality
Quality:
High quality paper and print for durability in a workshop environment. Clear, crisp images and diagrams.
Binding Type
Binding:
Stapled, perfect bound, or spiral bound for lay-flat usability.
Paper Type
Paper:
Durable, likely glossy or semi-gloss paper to protect against workshop grease and oil.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air/oil-cooled, horizontally opposed twin-cylinder (Boxer).
Engine Displacement R1100:
1085 cc
Engine Displacement R850:
848 cc
Bore Stroke R1100:
99 mm x 70.5 mm
Bore Stroke R850:
82.5 mm x 80.4 mm
Compression Ratio R1100:
10.7:1
Compression Ratio R850:
9.7:1
Performance
Horsepower R1100 Approx:
90 HP @ 7,250 rpm
Torque R1100 Approx:
98 Nm (72 lb-ft) @ 5,250 rpm
Horsepower R850 Approx:
70 HP @ 7,500 rpm
Torque R850 Approx:
77 Nm (57 lb-ft) @ 5,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic MA 2.4 or MA 2.2)
Fuel Type:
Unleaded gasoline (RON 91 or higher recommended)
Ignition System:
Electronic ignition with dual spark plugs per cylinder.
🔧 Transmission
Standard
Type:
5-speed manual transmission
Clutch:
Dry, single-plate clutch (actuated hydraulically).
Final Drive:
Shaft drive to the rear wheel (enclosed within the single-sided swingarm).
Optional
ABS:
Integral ABS II (optional on most models, standard on later R1100RT).
Features
Gear Ratios:
Specific gear ratios for each model variant will be detailed in the manual.
📐 Dimensions
Exterior
Overall Length:
Varies by model (e.g., RT typically longer due to fairing).
Overall Width:
Varies by model.
Seat Height:
Varies by model and suspension adjustments.
Weights
Dry Weight Approx R1100:
230-260 kg (depending on model: GS lighter, RT heavier).
Fuel Capacity:
Typically 20-25 liters (e.g., R1100RT often 25L).
🛡️ Safety Features
Ratings
Crash Test Data:
Not applicable in the same way as cars; focus on design integrity and component reliability.
Active Features
ABS:
Optional Integral ABS II, offering anti-lock braking for enhanced control during deceleration.
Linked Braking:
Integral ABS often features linked braking where front brake lever partially actuates rear brake.
Passive Features
Chassis Design:
Sturdy frame construction, robust suspension components designed for stability and control.
Lighting System:
Halogen headlights (dual on RT), LED tail lights (later models), turn signals.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, speedometer, digital odometer, clock, fuel gauge, engine temperature warning light, gear indicator (on some models).
Driver Assistance
ABS Type:
Integral ABS II (optional/standard depending on model and year).
Connectivity
Diagnostic Ports:
Proprietary BMW diagnostic port for advanced fault code reading (requires specific tools/adapters).
Comfort Features
Heated Grips:
Standard or optional on most models, controllable via handlebar switch.
Electric Windscreen:
Standard on R1100RT, adjustable via handlebar controls.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000-10,000 miles (10,000-15,000 km) or annually.
Valve Adjustment Interval:
Usually every 12,000-20,000 miles (20,000-30,000 km).
Major Service Interval:
Significant service often around 24,000-36,000 miles (40,000-60,000 km) including major checks.
Fluid Specifications
Engine Oil Type:
Synthetic or semi-synthetic motorcycle oil, typically SAE 15W-50 or 20W-50 (check specific model year and manual recommendation).
Engine Oil Capacity:
Approximately 4.0 liters (with filter change).
Gearbox Oil Type:
Gear oil SAE 75W-90 or 80W-90 GL-5 (check manual for exact spec).
Final Drive Oil Type:
Hypoid gear oil SAE 80W-90 GL-5 (check manual for exact spec).
Brake Fluid Type:
DOT 4 hydraulic fluid (for ABS and non-ABS systems).
Known Issues
Common Wear Items:
Clutch wear, fuel pump failures, alternator brushes, rear shock absorber fatigue, some electrical connector issues, starter motor solenoid.
ABS Specific:
ABS modulator issues or pump failures can occur; bleeding procedure can be complex.
Maintenance Criticality:
Proper valve clearance, timely oil changes, and careful clutch operation are critical for longevity.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle History:
BMW has a long and storied history in motorcycle manufacturing, dating back to 1923, known for engineering excellence, boxer engines, and shaft drive.
Model Evolution
R Series Legacy:
The R1100/R850 series marked a significant evolution, introducing the 4-valve engine (though these specific models are 2-valve) and a new chassis design, while retaining the core boxer character.
Model Introduction:
These models were introduced in the mid-1990s, replacing earlier R100 series.
Production
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant).
Production Years Range:
Mid-1990s to early 2000s (e.g., R1100RT ~1994-2001).
🏆 Awards & Recognition
Recognitions
Brand Reputation:
BMW motorcycles are renowned for build quality, engineering, rider comfort (especially touring models), and reliability when properly maintained.
Ratings
Motorcycle Reviews:
These models consistently received positive reviews for their touring capabilities, performance, and handling, establishing them as benchmarks in their classes.
Certifications
Industry Standards:
Adherence to ISO standards for motorcycle manufacturing and safety.
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