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BMW R1100S Models: 1999-2005 Complete Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1100S Generation Model Years Covered: 1999-2005 Codes Vehicle Platform Code: R259 👋 Introduction Market Position Segment: Sport Touring / Gran Turismo Motorcycle Target...
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BMW R1100S Models: 1999-2005 Complete Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1100S
Generation
Model Years Covered:
1999-2005
Codes
Vehicle Platform Code:
R259
👋 Introduction
Market Position
Segment:
Sport Touring / Gran Turismo Motorcycle
Target Audience:
Riders seeking a powerful, comfortable, and capable motorcycle for both sport riding and long-distance touring, with a focus on engineering and performance.
Competitive Analysis
Key Competitors:
Honda VFR800, Yamaha FZ1, Ducati ST series, Kawasaki GTR1400.
Unique Selling Proposition:
BMW's signature boxer engine character, Telelever front suspension, Paralever rear suspension, and robust build quality, offering a distinct riding experience.
Key Features
Engine Layout:
Air/oil-cooled, four-stroke, flat-twin (boxer) engine.
Suspension Front:
BMW Telelever single-sided suspension.
Suspension Rear:
BMW Paralever single-sided swingarm with central spring strut.
Braking System:
Integral ABS (optional on some models), dual front discs, single rear disc.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Full repair and service for all mechanical and electrical systems.
Page Count
Estimated Page Count:
High volume, likely 500+ pages (typical for comprehensive BMW Boxer manuals).
Manual Type
Manual Type:
Complete Repair & Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, assembly, inspection, and repair of all internal components, including valve train, piston rings, crankshaft, connecting rods, and oil pump.
Fuel System:
Comprehensive coverage of the fuel injection system (Bosch Motronic), fuel pump, injectors, fuel pressure regulator, and tank.
Ignition System:
Detailed diagnostics and repair of the electronic ignition system, including ignition coils, crankshaft position sensors, and related wiring.
Transmission And Drivetrain:
In-depth procedures for the 6-speed transmission, clutch assembly (single dry plate), gearbox disassembly/assembly, final drive, and driveshaft maintenance.
Suspension:
Complete guidance on front Telelever and rear Paralever suspension systems, including fork seal replacement, shock absorber servicing, and wheel bearing maintenance.
Brakes:
Detailed information on the Integral ABS system (if equipped), including brake caliper servicing, brake line replacement, fluid bleeding procedures, and ABS sensor diagnostics.
Electrical System:
Extensive coverage of the entire electrical system, including wiring diagrams, starter motor, alternator, battery maintenance, lighting systems, instrument cluster, and ECU diagnostics.
Bodywork And Frame:
Procedures for fairing removal/installation, seat servicing, fuel tank maintenance, and basic frame component inspection.
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter servicing, chain adjustment (if applicable to specific models/years), brake fluid flush, coolant service.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, and symptom-based troubleshooting guides.
Major Repairs:
Complete engine rebuilds, transmission overhaul, suspension component replacement, brake system repairs, and electrical system component replacement.
Component Rebuilds:
Detailed instructions for rebuilding specific components like fuel injectors, throttle bodies, and brake calipers.
Specifications And Tolerances:
All critical torque specifications, wear limits, and service tolerances for engine, transmission, chassis, and brake components.
Technical Depth
Diagnostic Capability:
Advanced diagnostic procedures, including the use of diagnostic tools (e.g., for ABS and engine management systems).
Rebuild Instructions:
Factory-level detail for complete engine, transmission, and final drive overhauls.
Electrical Schematics:
Comprehensive and clearly laid out electrical wiring diagrams for all model variations and optional equipment.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely searchable text within the PDF for quick information retrieval.
Print Quality
Print Resolution:
High resolution, suitable for clear printing of diagrams and text.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/oil-cooled, four-stroke, flat-twin (boxer) engine.
Displacement:
1085 cc
Bore X Stroke:
99 mm x 70.5 mm
Compression Ratio:
11.3:1
Valvetrain:
SOHC, 4 valves per cylinder actuated by rocker arms and pushrods.
Performance
Horsepower:
Approx. 95 hp (70 kW) at 7,250 rpm
Torque:
Approx. 97 Nm (72 lb-ft) at 5,750 rpm
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded premium gasoline, octane rating 95 RON (91 AKI).
Lubrication
Oil System:
Dry sump lubrication system with oil cooler.
🔧 Transmission
Standard
Transmission Type:
6-speed manual gearbox
Clutch Type:
Single dry plate diaphragm spring clutch.
Optional
Optional Transmission:
N/A (Manual transmission only)
Features
Final Drive:
Shaft drive via single-sided swingarm.
📐 Dimensions
Exterior
Length:
Approx. 2180 mm (85.8 in)
Width:
Approx. 870 mm (34.3 in) at handlebars
Height:
Approx. 1245 mm (49.0 in) at windshield
Wheelbase:
Approx. 1490 mm (58.7 in)
Weights
Dry Weight:
Approx. 208 kg (459 lbs)
Gross Vehicle Weight Rating:
Approx. 430 kg (948 lbs)
Fuel Capacity
Fuel Tank Capacity:
25 liters (6.6 US gal), including 4 liters reserve.
🛡️ Safety Features
Ratings
Safety Certifications:
CE standards, relevant national homologation standards.
Active Features
Braking System Active:
BMW Integral ABS (optional), providing anti-lock functionality for both wheels.
Lighting:
Halogen headlamp, LED taillight, turn signals.
Passive Features
Chassis Design:
Robust tubular steel frame, designed for stability and rider feedback.
Ergonomics:
Designed for rider comfort and control over long distances.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, fuel gauge, gear indicator, clock, odometer, trip meters, warning lights.
Optional Audio:
Optional integrated audio system (radio/CD) available on some models.
Driver Assistance
ABS System:
BMW Integral Anti-lock Braking System (optional).
Connectivity
Diagnostic Interface:
On-board diagnostics via specific connectors for service technicians.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Clearance Check:
Every 20,000 km (12,000 miles).
Spark Plug Replacement:
Every 20,000 km (12,000 miles) or as needed.
Brake Fluid Change:
Every 2 years.
Fluid Specifications
Engine Oil Type:
SAE 20W-50 API SG or higher motorcycle specific oil.
Engine Oil Capacity:
Approx. 4.0 liters (4.2 US quarts) with filter change.
Transmission Oil Type:
SAE 75W-90 GL-5 gear oil.
Transmission Oil Capacity:
Approx. 1.0 liter (1.05 US quarts).
Final Drive Oil Type:
SAE 80W-90 GL-5 gear oil.
Final Drive Oil Capacity:
Approx. 0.25 liters (0.26 US quarts).
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Common Wear Items:
Clutch wear, front fork seal leaks, output shaft seal leaks, exhaust header leaks.
Electrical Gremlins:
While generally robust, potential for intermittent electrical issues in older units, particularly related to wiring harness connections and grounds.
ABS System Maintenance:
ABS sensor cleaning and proper bleeding procedures are critical for system functionality.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Heritage Focus:
Longstanding reputation for engineering excellence, robust motorcycles, and innovative technology.
Model Evolution
Predecessor:
BMW R1100RS (shared platform but differing sport-oriented focus).
Development Focus:
Designed as a sportier variant of the R1100 series, emphasizing handling, performance, and a more aggressive riding posture.
Key Updates Within Generation:
Minor updates related to ECU mapping, suspension tuning, and component refinements across the production run.
Production
Production Period:
1999-2005
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant).
🏆 Awards & Recognition
Recognitions
Motorcycle Journal Awards:
Consistently praised by motorcycle journalists for its blend of sportiness and touring capability, agile handling for its class, and unique boxer engine character.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to build quality, performance, and durability.
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