BMW R1150 R ABS Maintenance Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: R1150R Model Nickname: Rockster (variant name) Vehicle Type: Standard Motorcycle Codes Chassis Code: R28 👋 Introduction Market Position Market Segment: Sport Touring /...

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UGS: 602612

Mots clés: BMW Motorcycle Motorcycles R Series R1150 R

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

R1150R

Model Nickname:

Rockster (variant name)

Vehicle Type:

Standard Motorcycle

Codes

Chassis Code:

👋 Introduction

Market Position

Market Segment:

Sport Touring / Roadster

Target Audience:

Riders seeking a versatile motorcycle for touring and spirited riding, with emphasis on comfort and reliability

Competitive Analysis

Key Competitors:

Moto Guzzi California, Triumph Bonneville/Tiger, Ducati Monster, Honda VFR

Key Features

Bmw Heritage:

Leverages BMW's reputation for engineering quality, boxer twin engines, and rider-focused design

Motorcycle Attributes:

Torquey boxer twin, shaft drive, comfortable ergonomics, optional ABS, robust build quality

ABS Integration:

Notable for its early adoption and effective integration of Anti-lock Braking System (ABS II)

📋 Manual Details

Coverage Areas

Primary Coverage:

Maintenance, Service, Repair, Troubleshooting

Secondary Coverage:

Diagnostics, Wiring Diagrams, Component Overviews

Page Count

Page Count:

Approx. 400+

Manual Type

Manual Type:

Workshop Service Manual

Manual Purpose:

Comprehensive guide for technicians and skilled owners

Language

Language:

English

Format

Format:

Digital (likely PDF)

File Quality:

High-resolution scans, searchable text

📖 Manual Coverage

Systems Covered

Engine Management:

Fuel injection (Bosch Motronic), ignition system, sensors, actuators, ECU diagnostics

Powertrain:

Engine disassembly/assembly, cylinder head, pistons, crankshaft, timing chain, oil pump

Transmission:

Clutch operation and adjustment, gearbox internals, final drive unit (bevel gear housing), driveshaft

Chassis:

Frame, suspension (front Telelever, rear Paralever), steering system, wheel bearings

Braking System:

ABS II system (components, bleeding procedures, diagnostics), brake lines, calipers, master cylinders, rotors

Electrical System:

Battery, charging system (alternator, voltage regulator), starter motor, lighting circuits, horn, fuses, relays, wiring diagrams

Fuel System:

Fuel pump, fuel filter, fuel injectors, throttle body, fuel tank

Cooling System:

Oil cooler, oil lines, oil filter, oil circulation

Exhaust System:

Exhaust pipes, mufflers, catalytic converter (if applicable)

Bodywork And Trim:

Fairings, seat, fuel tank cover, fenders, instrument cluster, controls

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, clutch adjustment, brake fluid flush

Troubleshooting:

Fault diagnosis for engine, electrical, and chassis issues; symptom-based troubleshooting guides

Engine Rebuild:

Detailed steps for engine disassembly, cleaning, inspection, measuring, and reassembly

Suspension Service:

Front and rear suspension inspection, seal replacement, fluid changes, shock absorber service

Brake System Service:

Brake pad replacement, caliper service, hydraulic system bleeding, ABS system bleeding

Electrical Diagnostics:

Wiring diagram interpretation, testing of electrical components, fault finding in circuits

ABS System Maintenance:

Component testing, bleeding sequence, troubleshooting ABS fault codes

Wheel And Tire Service:

Tire replacement, wheel balancing, spoke tension adjustment (if applicable to wheels)

Technical Depth

Depth Level:

Comprehensive: From basic maintenance to complete engine and transmission overhauls

Diagnostic Capabilities:

Includes guidance for using diagnostic tools and interpreting error codes

Special Tools:

Lists required special tools for specific procedures

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution for clarity of diagrams and text

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air/oil-cooled, four-stroke, boxer twin

Displacement:

1130 cc

Bore X Stroke:

98 mm x 74.5 mm

Compression Ratio:

10.0:1

Valvetrain:

2 valves per cylinder, overhead camshaft (SOHC)

Performance

Horsepower:

95 hp @ 7,250 rpm (approx.)

Torque:

98 Nm (72 lb-ft) @ 5,250 rpm (approx.)

Fuel System

Fuel Delivery:

Electronic fuel injection (Bosch Motronic MA 2.4)

Fuel Type:

Unleaded gasoline, minimum 95 octane (RON)

Lubrication

Oil Type:

SAE 20W-50 Motorcycle Oil (API SG or higher)

Oil Capacity:

4.0 liters (4.2 US quarts) with filter change

Ignition

Ignition System:

Digital electronic ignition

Engine Maintenance

Spark Plugs:

NGK BKR7EKC-N (or equivalent)

Spark Plug Gap:

0.7 - 0.8 mm (0.028 - 0.031 in)

🔧 Transmission

Standard

Transmission Type:

6-speed, constant mesh, sequential

Clutch:

Single dry plate, hydraulically actuated

Final Drive:

Shaft drive with universal joint

Features

Drive System:

Enclosed driveshaft with Paralever single-sided swingarm

Maintenance

Gearbox Oil Type:

SAE 75W/90 GL-5 gear oil

Gearbox Oil Capacity:

0.75 liters (0.79 US quarts)

Final Drive Oil Type:

SAE 80W/90 GL-5 gear oil

Final Drive Oil Capacity:

0.25 liters (0.26 US quarts)

📐 Dimensions

Exterior

Length:

2,230 mm (87.8 in)

Width:

920 mm (36.2 in) (including mirrors)

Height:

1,270 mm (50.0 in) (to top of windscreen)

Wheelbase:

1,495 mm (58.9 in)

Seat Height:

830 mm (32.7 in) (standard seat)

Ground Clearance:

130 mm (5.1 in)

Weights

Dry Weight:

216 kg (476 lbs)

Curb Weight:

230 kg (507 lbs) (fully fueled, with ABS)

Gross Vehicle Weight Rating:

460 kg (1014 lbs)

Payload Capacity:

230 kg (507 lbs)

Fuel Tank Capacity:

20.0 liters (5.3 US gallons), including approx. 3.5 liters reserve

🛡️ Safety Features

Ratings

Safety Systems:

BMW Motorrad ABS II (Anti-lock Braking System)

ABS Design:

Two-channel system for front and rear wheels

Active Features

Braking Performance:

Enhanced stability and control during braking, especially on variable surfaces

Lighting:

Halogen headlight, LED taillight

Passive Features

Chassis Integrity:

Robust steel trellis frame design

💡 Technology Features

Infotainment

Instrument Cluster:

Analog tachometer and speedometer, digital odometer, trip meters, clock, gear indicator, fuel level, warning lights

Driver Assistance

ABS System:

BMW Motorrad ABS II, with front and rear wheel sensors and hydraulic modulation unit

Connectivity

Diagnostics Port:

On-board diagnostics (OBD) port for engine management system access

Powertrain Technology

Fuel Injection System:

Bosch Motronic MA 2.4 electronic fuel injection with integrated ignition

Exhaust Emissions:

Catalytic converter (optional depending on market), Lambda sensor for emissions control

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 10,000 km (6,200 miles) or annually, whichever comes first

Air Filter Check:

Every 10,000 km (6,200 miles)

Spark Plug Replacement:

Every 20,000 km (12,500 miles)

Valve Clearance Check:

Every 20,000 km (12,500 miles)

Brake Fluid Change:

Every 2 years, regardless of mileage

Clutch Fluid Change:

Every 2 years, regardless of mileage

Fluid Specifications

Engine Oil Specification:

BMW Motorrad Approved SAE 20W-50, API SG or higher

Brake Fluid Specification:

DOT 4

Clutch Fluid Specification:

DOT 4

Known Issues

Common Wear Items:

Clutch slave cylinder seal, alternator brushes, rear wheel bearings, throttle position sensor (TPS)

ABS Sensor Cleaning:

Occasional cleaning of ABS wheel speed sensors may be required due to road grime

Fuel Line Cracking:

Early models could experience degradation of fuel lines; inspection and replacement is recommended

Final Drive Leaks:

Potential for slight oil seepage from the final drive unit, often manageable with re-torquing or seal replacement

📚 Vehicle History

Brand Heritage

Bmw Motorcycle History:

BMW's long-standing tradition of building reliable, technologically advanced motorcycles since 1923

Model Evolution

R1100R Predecessor:

The R1150R is an evolution of the R1100R, featuring an increased engine displacement and updated styling.

R1150R Lineage:

Part of the R series boxer-twin family, known for its distinct character and touring capability.

Rockster Variant:

The R1150R Rockster was a limited edition model with unique styling and components.

Production

Production Years:

2000 - 2006

Manufacturing Location:

Berlin, Germany (BMW Motorrad Plant)

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the R1150R are not widely publicized, BMW Motorrad models consistently receive accolades for engineering, performance, and reliability from motorcycle publications.

Ratings

Owner Satisfaction:

Generally high owner satisfaction due to its robust build, comfortable ride, and enduring performance. Owners often praise its versatility.