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BMW R1150GS 1999 Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: R 1150 GS Year: 1999 👋 Introduction Market Position Segment: Dual-purpose adventure touring motorcycle. Target Audience: Enthusiast riders, independent repair shops, and professional...
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BMW R1150GS 1999 Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R 1150 GS
Year:
1999
👋 Introduction
Market Position
Segment:
Dual-purpose adventure touring motorcycle.
Target Audience:
Enthusiast riders, independent repair shops, and professional BMW technicians.
Competitive Analysis
Competitors:
Honda Africa Twin, Suzuki V-Strom, Kawasaki KLR, Yamaha Ténéré (at the time of its release).
Key Features
Distinctive Features:
Robust Boxer engine, long-travel suspension, shaft drive, integrated ABS, excellent off-road capability combined with touring comfort.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair information for the BMW R 1150 GS (1999 model year).
Page Count
Estimated Pages:
Likely over 500 pages (typical for comprehensive BMW service manuals).
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English (primary focus based on product description)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of the 1130cc flat-twin Boxer engine, including maintenance, disassembly, assembly, and troubleshooting.
Fuel System:
Bosch Motronic fuel injection system, throttle body, fuel pump, injectors, and sensors.
Ignition System:
Electronic ignition system, spark plugs, coils, and timing.
Transmission:
Six-speed gearbox, clutch assembly (single dry plate), final drive, and driveshaft maintenance.
Brakes:
Integral ABS II braking system, hydraulic lines, calipers, rotors, brake fluid specifications, and bleeding procedures.
Suspension:
Front Telelever suspension, rear Monolever swingarm, shock absorber servicing, and adjustments.
Electrical System:
Wiring diagrams, starter system, charging system (alternator, regulator), battery, lighting, and accessory circuits.
Chassis And Bodywork:
Frame, subframe, fairing, fuel tank, seat, and other body components.
Wheels And Tires:
Wheel bearing maintenance, tire specifications, and pressure recommendations.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter service, spark plug replacement, brake pad inspection/replacement, clutch adjustment.
Engine Overhaul:
Top-end rebuild (cylinder heads, valves), bottom-end procedures (crankshaft, bearings), piston and ring replacement.
Transmission Service:
Gearbox disassembly/reassembly, clutch replacement, final drive oil changes, driveshaft U-joint inspection.
Brake System Repair:
Brake bleeding, caliper rebuilding, line replacement, ABS system troubleshooting.
Suspension Servicing:
Fork seal replacement, shock absorber servicing, linkage lubrication.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, component testing.
Troubleshooting Guides:
Diagnostic procedures for common symptoms and fault codes.
Technical Depth
Depth Level:
Detailed technical information suitable for professional technicians, including torque specifications, clearances, and specialized procedures.
Diagnostic Capabilities:
Advanced diagnostics for electronic control units (ECU) and sensor systems.
Rebuild Procedures:
Comprehensive instructions for complete engine, transmission, and component rebuilds.
📊 Manual Specifications
File Format
Format Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable, allowing for quick retrieval of specific information.
Print Quality
Resolution:
High-resolution scans ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/oil-cooled, four-stroke, flat-twin (Boxer) engine.
Displacement:
1130 cc (1130cc)
Bore X Stroke:
95 mm x 79 mm
Compression Ratio:
9.0:1
Valve Train:
SOHC, 2 valves per cylinder, pushrod actuated.
Performance
Horsepower:
Approx. 85 hp (63 kW) at 6750 rpm
Torque:
Approx. 97 Nm (72 lb-ft) at 5500 rpm
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 fuel injection with electronic throttle control (EVO).
Fuel Type:
Unleaded premium gasoline, minimum 91 octane.
Lubrication
Oil Type:
BMW recommends SAE 20W-50 or SAE 15W-50 synthetic motorcycle oil.
🔧 Transmission
Standard
Gearbox:
6-speed manual constant mesh gearbox.
Clutch:
Single dry plate clutch with hydraulic actuation.
Features
Final Drive:
Shaft drive via single-sided swingarm with Paralever.
Final Drive Oil:
BMW recommends SAE 80W-90 hypoid gear oil for the final drive.
📐 Dimensions
Exterior
Length:
Approx. 2,230 mm (87.8 in)
Width Handlebar:
Approx. 910 mm (35.8 in)
Height Seat:
Approx. 850 mm (33.5 in) (standard seat height)
Weights
Dry Weight:
Approx. 220 kg (485 lbs)
Gross Vehicle Weight:
Approx. 470 kg (1036 lbs)
Fuel Capacity:
25 liters (6.6 US gal)
🛡️ Safety Features
Ratings
ABS:
BMW Integral ABS II (optional on earlier models, standard on some later versions of the R1150GS platform, likely available as an option for the 1999 model based on its introduction era).
Active Features
Braking System:
Dual 305 mm discs with 4-piston calipers (front), Single 276 mm disc with 2-piston caliper (rear), linked system with ABS.
Passive Features
Lighting:
Halogen headlamp, LED taillight, turn signals.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital display for odometer, trip meter, clock, and gear indicator (on some models).
Driver Assistance
ABS System:
Integral ABS II, a sophisticated anti-lock braking system for enhanced safety on-road and in certain off-road conditions.
Connectivity
Accessory Power:
Standard accessory socket for charging devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first (refer to manual for exact specification).
Valve Adjustment Interval:
Typically every 20,000 km (12,000 miles) or as per manual's recommendation for the boxer engine.
Transmission Oil Change:
Typically every 20,000 km (12,000 miles).
Fluid Specifications
Engine Oil Viscosity:
SAE 20W-50 or SAE 15W-50.
Brake Fluid:
DOT 4.
Known Issues
Common Wear Items:
Clutch slave cylinder seal leaks, driveshaft U-joint wear, ABS sensor issues, alternator output degradation over time.
Electrical Concerns:
Can include corrosion in connectors, especially in adverse weather conditions.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Division:
BMW Motorrad, renowned for its engineering, durability, and innovation in motorcycle design since the early 20th century.
Model Evolution
Predecessor:
BMW R1100GS.
Successor:
BMW R1150GS Adventure (late 2001/2002), BMW R1200GS (2004).
Production
Production Years:
The R1150GS platform was produced from 1999 to 2004.
Manufacturing Location:
Berlin, Germany.
🏆 Awards & Recognition
Recognitions
Adventure Bike Status:
Widely recognized as a pioneering and highly capable adventure touring motorcycle that defined a segment.
Ratings
Durability:
Known for its robust construction and longevity, with many examples still in active service after decades.
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