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BMW R1150GS 1994 All Service Manual Repair

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🏷️ Basic Information Identification Make: BMW Model: R 1150 GS Year: 1994 Codes Internal Model Code: R2M 👋 Introduction Market Position Segment: Dual-sport / Adventure Motorcycle Reputation: Iconic adventure touring...
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UGS: 486430
BMW R1150GS 1994 All Service Manual Repair
🏷️ Basic Information
Identification
Make:
BMW
Model:
R 1150 GS
Year:
1994
Codes
Internal Model Code:
R2M
👋 Introduction
Market Position
Segment:
Dual-sport / Adventure Motorcycle
Reputation:
Iconic adventure touring motorcycle, renowned for its versatility, durability, and capability on and off-road.
Competitive Analysis
Competitors 1994:
Honda Africa Twin (XRV750), Yamaha TDM850, Kawasaki KLR650.
Key Features
Engine Configuration:
Air-cooled, four-stroke, flat-twin boxer engine.
Suspension Front:
Telelever suspension for improved handling and feedback.
Transmission Type:
Shaft drive for low maintenance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Troubleshooting
Secondary Coverage:
Diagnostics, Electrical Schematics, Component Identification
Page Count
Estimated Pages:
500+
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of the R2M flat-twin engine, including top-end, bottom-end, valve train, lubrication, cooling, and fuel injection systems.
Transmission:
Detailed procedures for the 5-speed gearbox, clutch operation, and final drive unit (including driveshaft and Paralever).
Brakes:
ABS II system (if equipped), front and rear disc brake overhaul, hydraulic system bleeding, and component replacement.
Electrical:
Complete wiring diagrams, starter system, ignition system (Motronic MA 2.2), lighting, charging system, and instrument cluster diagnostics.
Chassis:
Front and rear suspension (including Telelever front suspension and Monolever rear), steering system, wheel bearings, and frame.
Bodywork:
Fairing removal and installation, seat, fuel tank, body panels, and minor cosmetic repairs.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, brake fluid flush, valve clearance checks, and final drive oil changes.
Repair:
Engine rebuild procedures, transmission overhaul, suspension component replacement, brake caliper servicing, and electrical component repair.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault code interpretation, and symptom-based troubleshooting guides.
Diagnostics:
Detailed steps for diagnosing issues with the Motronic fuel injection and ignition system, including sensor testing and actuator checks.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to full engine and transmission rebuilds, suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick access to information.
Print Quality
Resolution:
High-resolution scans for clear diagrams and text.
Binding Type
Binding:
N/A (Downloadable PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, flat-twin boxer engine
Displacement:
1130 cc
Bore X Stroke:
99 mm x 70.5 mm
Compression Ratio:
9.7:1
Valve Train:
2 valves per cylinder, overhead camshaft (OHC)
Performance
Horsepower:
80 hp (59 kW) @ 6750 rpm (approx.)
Torque:
70 lb-ft (95 Nm) @ 5250 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.2 Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2 / 87 AKI
Ignition
Ignition System:
Electronic ignition (Motronic MA 2.2)
Lubrication
Oil Type:
SAE 20W-50 or 10W-40 motorcycle-specific engine oil
Oil Capacity W Filter:
Approx. 4.0 liters (4.2 US qt)
🔧 Transmission
Standard
Gearbox:
5-speed manual
Features
Drive Type:
Shaft drive
Clutch Type:
Dry, single-plate clutch
Final Drive Oil Type:
SAE 75W-90 GL-5 hypoid gear oil
Final Drive Oil Capacity:
Approx. 0.25 liters (0.26 US qt)
📐 Dimensions
Exterior
Length:
2230 mm (87.8 in)
Width Handlebar:
920 mm (36.2 in)
Height Seat:
860 mm (33.9 in) (standard seat)
Weights
Dry Weight:
230 kg (507 lbs)
Gross Weight Rating:
450 kg (992 lbs)
Fuel Capacity:
20 liters (5.3 US gal), reserve 3 liters (0.8 US gal)
🛡️ Safety Features
Ratings
ABS:
Optional ABS II (Anti-lock Braking System)
Active Features
Braking System:
Dual disc front, single disc rear with dual-piston calipers. Optional integrated ABS.
Lighting:
Halogen headlamp, LED tail light.
Passive Features
Frame Type:
Trellis frame.
Handlebar:
Variable diameter aluminum handlebar.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Primarily mechanical and functional design).
Driver Assistance
ABS:
Optional ABS II braking system, an early form of integrated rider assistance.
Connectivity
Connectivity Features:
N/A (No modern electronic connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually.
Valve Clearance Interval:
Every 20,000 km (12,000 miles).
Spark Plug Replacement:
Every 20,000 km (12,000 miles).
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Spec:
API SG/SH or JASO MA certified 20W-50 or 10W-40 motorcycle oil.
Brake Fluid Spec:
DOT 4 hydraulic fluid.
Coolant Spec:
N/A (Air-cooled engine)
Known Issues
Common Issue 1:
Oil leaks from the engine, particularly around the cylinder base gaskets and oil cooler seals.
Common Issue 2:
ABS II system glitches or sensor failures, requiring diagnosis and potential replacement.
Common Issue 3:
Clutch slave cylinder leaks or wear, leading to clutch engagement issues.
Common Issue 4:
Paralever pivot bearing wear, causing play in the rear swingarm.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW).
Brand Focus:
Premium motorcycles and automobiles, known for engineering excellence and innovation.
Model Evolution
R Series Heritage:
Direct descendant of BMW's long lineage of boxer-engined motorcycles, evolving from the R80GS and R100GS.
R 1100 Gs Predecessor:
The R1150GS is a successor to the R1100GS, featuring an enlarged engine and improved components.
Production
Production Years:
1994-2003 (This specific generation).
Manufacturing Location:
Berlin, Germany.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Consistently lauded as a benchmark for adventure touring motorcycles, receiving numerous accolades from motorcycle publications for its capability and reliability.
Ratings
Owner Satisfaction:
High owner satisfaction due to its ruggedness and long-term durability when properly maintained.
Certifications
Emissions Standards:
Compliant with relevant emissions standards for its production era.
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