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BMW R1150GS 1999 All Service Manual Repair

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Year: 1999 👋 Introduction Market Position Segment: Dual-sport / Adventure Touring Motorcycle Target Audience: Owners seeking to perform their own maintenance and...
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BMW R1150GS 1999 All Service Manual Repair
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150GS
Year:
1999
👋 Introduction
Market Position
Segment:
Dual-sport / Adventure Touring Motorcycle
Target Audience:
Owners seeking to perform their own maintenance and repairs, enthusiasts, and independent workshops specializing in BMW motorcycles.
Competitive Analysis
Competitors:
Honda Africa Twin, Yamaha XT660Z Ténéré, Triumph Tiger 955i, Moto Guzzi Quota.
Key Features
Vehicle Appeal:
Renowned for its robustness, long-distance comfort, off-road capability, and characteristic BMW engineering.
Manual Value Proposition
Benefits:
Empowers owners to maintain their R1150GS to the highest standard, save on labor costs, and gain a deeper understanding of their machine.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Downloadable Digital File
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, troubleshooting, diagnostics, and component replacement for the BMW R1150GS twin-cylinder Boxer engine.
Transmission:
Service and repair procedures for the 5-speed gearbox, clutch assembly, and final drive unit.
Suspension:
Detailed instructions for front Telelever and rear Paralever suspension systems, including fork seals, shock absorber replacement, and linkage maintenance.
Brakes:
Comprehensive guide to the EVO brake system, including ABS diagnostics, hydraulic component servicing, pad replacement, and fluid bleeding.
Electrical System:
Wiring diagrams, troubleshooting for ignition, lighting, charging system (alternator, regulator), starter motor, and electronic control units (ECU).
Fuel System:
Servicing of the fuel injection system, fuel pump, injectors, and throttle body adjustment.
Exhaust System:
Installation, removal, and maintenance of the exhaust headers and muffler assembly.
Bodywork And Frame:
Procedures for body panel removal and installation, fuel tank servicing, seat removal, and frame integrity checks.
Procedures Included
Maintenance:
Regular scheduled maintenance, including oil and filter changes, air filter replacement, spark plug servicing, valve clearance adjustments, and brake fluid replacement.
Troubleshooting:
Diagnostic charts and symptom-based troubleshooting for common mechanical and electrical issues.
Repair:
Step-by-step repair procedures for all major component assemblies and systems.
Diagnostics:
Detailed diagnostic procedures, including electrical testing and common fault code interpretations (where applicable for the era).
Technical Depth
Depth:
Comprehensive. Covers everything from basic maintenance to full engine rebuilds and complex electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Printability:
Printable pages for workshop use.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Page Count
Page Count:
Estimated 300-500 pages (typical for this model's comprehensive documentation)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/oil-cooled, four-stroke, horizontally-opposed twin-cylinder (Boxer)
Displacement:
1130 cc
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
9.0:1
Valve Train:
2 valves per cylinder, pushrod-operated overhead valves (OHV)
Cooling System:
Air cooling with supplementary oil cooling
Performance
Horsepower:
85 hp @ 6750 rpm (approximate, model dependent)
Torque:
71 lb-ft @ 5250 rpm (approximate, model dependent)
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 fuel injection
Fuel Type:
Unleaded gasoline, minimum 95 octane (RON+MON)/2
Ignition
Ignition System:
Digital electronic ignition with twin spark plugs per cylinder
Lubrication
Oil Capacity:
Approx. 4.0 liters (with filter change)
Oil Type:
SAE 20W-50 or 15W-50 motorcycle specific engine oil meeting BMW specifications (e.g., BMW Longlife-01 or equivalent API SG/JASO MA).
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Clutch:
Single dry plate, hydraulically operated
Final Drive:
Shaft drive via single-sided swingarm (Paralever)
Features
Gearbox Ratios:
Specific ratios detailed within the manual, typically geared for torque and touring.
Fluid Specifications
Final Drive Oil:
SAE 90 hypoid gear oil meeting API GL-5 specifications.
📐 Dimensions
Exterior
Length:
2230 mm (approx.)
Width:
900 mm (approx.)
Height:
1400 mm (approx.) (to top of screen)
Wheelbase:
1487 mm (approx.)
Weights
Dry Weight:
238 kg (approx.)
Gross Vehicle Weight Rating:
450 kg (approx.)
Fuel Tank Capacity:
20.5 liters (including 4.0 liter reserve)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle specific safety is focused on design and active safety features)
Active Features
Braking System:
BMW EVO Brake System with optional ABS (Anti-lock Braking System) for enhanced control.
Lighting:
Dual headlights for improved visibility.
Passive Features
Frame Construction:
Robust steel tube frame offering excellent rigidity and protection.
Engine Protection:
Integral engine guards and cylinder head protection common on GS models.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This model predates integrated infotainment systems. Provisions for aftermarket GPS/audio may be present).
Driver Assistance
ABS:
Optional ABS II system offering significant safety enhancements.
Connectivity
Connectivity:
N/A (Wired connections for diagnostics via BMW's proprietary system at the time).
Diagnostics
Diagnostic Tools:
The manual details procedures for using BMW's diagnostic tools (e.g., MoDiTeC) or equivalent methods for fault code reading and system analysis.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km or annually, whichever comes first.
Valve Adjustment:
Every 20,000 km or as indicated by sound/performance changes.
Brake Fluid Change:
Every 2 years.
Air Filter Replacement:
Every 20,000 km or as needed based on operating conditions.
Spark Plug Replacement:
Every 40,000 km (typically iridium plugs).
Fluid Specifications
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid.
Transmission Fluid:
SAE 75W-90 synthetic gear oil.
Known Issues
Common Problems:
Potential for spline wear on the driveshaft and transmission input/output shafts (requires preventative maintenance), clutch slave cylinder leaks, and alternator bearing wear.
Troubleshooting Focus:
The manual provides specific guidance on diagnosing and rectifying common issues such as starting problems, electrical gremlins, and drive train noises.
📚 Vehicle History
Brand Heritage
Heritage Focus:
BMW Motorrad's long-standing reputation for engineering excellence, durability, and innovation in motorcycle design, particularly in adventure touring.
Model Evolution
Predecessors:
Successor to the R1100GS, building upon its platform with increased displacement and refined features.
Generation:
This generation represents a significant step forward in the GS lineage, offering improved performance and touring comfort.
Production
Manufacturing Location:
Berlin, Germany
Production Period:
The R1150GS was produced from 1999 to 2003.
🏆 Awards & Recognition
Recognitions
Bike Awards:
The R1150GS is widely recognized as an icon in the adventure touring segment, praised for its durability and go-anywhere capability. Specific awards for the 1999 model are less documented than its overall legacy.
Ratings
Owner Satisfaction:
Consistently high owner satisfaction ratings for its reliability and versatility, particularly among long-distance riders and off-road explorers.
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