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BMW R1150GS 1998 All Service Manual Repair

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🏷️ Basic Information Identification Make: BMW Model: R 1150 GS Year: 1998 Codes Chassis Code: R21 👋 Introduction Market Position Positioning: The BMW R 1150 GS (launched in late 1999...
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BMW R1150GS 1998 All Service Manual Repair
🏷️ Basic Information
Identification
Make:
BMW
Model:
R 1150 GS
Year:
1998
Codes
Chassis Code:
R21
👋 Introduction
Market Position
Positioning:
The BMW R 1150 GS (launched in late 1999 for the 2000 model year, with the 1998 designation likely referring to a pre-production or closely related model, or a common reference point) was a highly successful adventure touring motorcycle, renowned for its versatility, ruggedness, and capability for both on-road touring and off-road exploration. It positioned itself as a premium, go-anywhere machine.
Competitive Analysis
Competitors:
Competed with other large-displacement adventure touring motorcycles such as the Honda Africa Twin, Triumph Tiger, and later models from Yamaha (Tenere) and KTM (Adventure series).
Key Features
Features:
Air/oil-cooled boxer twin engine, shaft drive, robust suspension, ABS (optional), comfortable ergonomics for long-distance travel, excellent build quality.
📋 Manual Details
Coverage Areas
Coverage:
Complete service, repair, and maintenance for the BMW R 1150 GS (1998 model year).
Page Count
Pages:
Estimates vary, but comprehensive factory service manuals for this era typically range from 500 to 800+ pages.
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, repair, torque specifications for cylinder heads, pistons, crankshaft, camshafts, valves, timing chains.
Engine Fuel System:
Fuel injection system (Bosch Motronic MA 2.4 or similar), fuel pump, injectors, throttle body, fuel lines, pressure regulator, troubleshooting.
Ignition System:
Ignition coils, spark plugs, ECU control, timing, troubleshooting.
Transmission:
Clutch operation, gearbox disassembly, assembly, gear selection, maintenance, lubrication, shaft seals.
Drivetrain:
Driveshaft, final drive (Paralever system), universal joints, bearings, seals, lubrication, inspection.
Suspension:
Front Telelever suspension (fork seals, damping, springs), rear Monolever or Paralever rear shock absorber, linkage, adjustments, maintenance.
Brakes:
Front and rear brake systems (ABS II or ABS EVO), hydraulic lines, master cylinders, calipers, brake pads, rotors, bleeding procedures, troubleshooting.
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting, switches, fuses, relays, horn, instrument cluster, ECU diagnostics.
Bodywork And Chassis:
Frame inspection, body panels, fairings, seat, fuel tank, exhaust system, mounting hardware, plastic components.
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter cleaning/replacement, valve clearance adjustment, brake fluid flush, clutch fluid flush, final drive oil change.
Troubleshooting:
Diagnosis of common and uncommon problems across all major systems with step-by-step guides and potential causes.
Major Repairs:
Engine rebuilds, gearbox overhauls, suspension component replacement, electrical system diagnostics and repair, brake system overhauls.
Special Tools:
Identification and usage of specific BMW specialty tools required for certain procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic servicing to full engine and gearbox rebuilds. Includes detailed torque values, clearances, and diagnostic information.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format) is typical for digital manuals, allowing for searchability and easy access.
Print Quality
Quality:
High-resolution scans of original factory manuals ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, horizontally opposed boxer twin-cylinder engine
Displacement:
1130 cc (approx. 69 cu. in.)
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
9.4:1
Valve Train:
SOHC, 4 valves per cylinder, operated by pushrods and rocker arms
Performance
Horsepower:
Approx. 85 hp (63 kW) at 6750 rpm (for the R1150GS model, expect similar for 1998)
Torque:
Approx. 71 lb-ft (96 Nm) at 5250 rpm (for the R1150GS model)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4 or similar
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Ignition System
Ignition:
Digital Electronic Ignition (CDI)
Lubrication System
Oil Capacity:
Approx. 4.0 liters (4.2 US qt) with filter change.
Cooling System
Cooling:
Air and Oil Cooled
🔧 Transmission
Standard
Type:
6-speed constant mesh gearbox
Optional
Type:
Not applicable, 6-speed was standard.
Features
Clutch:
Single dry plate clutch with hydraulic actuation
Final Drive:
Shaft drive to rear wheel via Paralever system
Lubrication
Gearbox Oil Capacity:
Approx. 1.0 liter (1.1 US qt) of BMW Hypoid Gear Oil (or equivalent API GL-5, SAE 80W/90)
Final Drive Oil Capacity:
Approx. 0.25 liters (0.26 US qt) of BMW Hypoid Gear Oil (or equivalent API GL-5, SAE 80W/90)
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 900 mm (35.4 in) at handlebars
Height:
Approx. 1400 mm (55.1 in) at seat
Wheelbase:
Approx. 1487 mm (58.5 in)
Weights
Dry Weight:
Approx. 230 kg (507 lbs)
Gross Weight:
Approx. 450 kg (992 lbs)
Fuel Capacity:
25 liters (6.6 US gal), including reserve
Wheels And Tires
Front Wheel:
Cast aluminum or spoked, 3.00 x 19
Rear Wheel:
Cast aluminum or spoked, 4.00 x 17
Front Tire:
110/80 R 19
Rear Tire:
140/80 R 17
Wheel Bolt Pattern:
N/A (cast wheels are hub-mounted)
🛡️ Safety Features
Ratings
Crash Test Results:
Motorcycles of this era were not subject to standardized crash testing like automobiles.
Active Features
ABS:
Optional BMW Motorrad ABS II or ABS EVO system
Braking System Front:
Dual 305 mm (12.0 in) discs with 4-piston calipers
Braking System Rear:
Single 276 mm (10.9 in) disc with 2-piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight, standard turn signals
Instrumentation:
Speedometer, tachometer, fuel gauge, voltmeter, oil pressure light, engine management warning light, ABS status indicator.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, digital multi-function display (odometer, trip meters, clock, ambient temperature, oil temp).
Driver Assistance
ABS:
BMW Motorrad ABS (II or EVO) was a significant technological feature for its time, enhancing braking safety.
Connectivity
Diagnostics:
On-board diagnostics connector for engine management system (via appropriate BMW diagnostic tool).
Lighting
Headlight Type:
Halogen
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 10,000 km (6,000 miles) or annually.
Engine Oil Change:
Every 10,000 km (6,000 miles) or annually.
Air Filter:
Inspect every 10,000 km (6,000 miles), replace/clean as needed.
Valve Clearance:
Every 20,000 km (12,000 miles).
Spark Plugs:
Replace every 20,000 km (12,000 miles) or as specified by the manual.
Brake Fluid Flush:
Every 2 years or as recommended.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 20W-50, or as specified in the manual for ambient temperatures.
Brake Fluid:
DOT 4
Coolant:
N/A (Air/Oil cooled)
Known Issues
Common Problems:
Cracked swingarm (early models), failing fuel pump, ABS sensor issues, clutch slave cylinder leaks, intermittent electrical connections, telelever seal leaks, starter motor issues.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad boasts a long and storied history of producing innovative and durable motorcycles, particularly known for its boxer engine configurations and pioneering spirit in adventure touring.
Model Evolution
Predecessor:
The R 1150 GS evolved from the highly successful R 1100 GS, featuring increased engine displacement and improved performance.
Successor:
The R 1150 GS was succeeded by the R 1200 GS, which continued to refine the adventure touring concept.
Production
Production Years:
The R 1150 GS series was produced from 1999 to 2005. A 1998 model would represent a very early production example or a pre-production unit.
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Market Perception:
Widely acclaimed for its durability, versatility, and capability, cementing its reputation as a benchmark adventure touring motorcycle.
Ratings
User Reviews:
Consistently received high praise from riders for its comfort on long journeys and its ability to tackle varied terrain.
Certifications
Emissions:
Met Euro emissions standards applicable for its production year.
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