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BMW R1150GS Service Repair Factory Manual

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Codes Chassis Code: R21 👋 Introduction Market Position Segment: Large-displacement adventure touring motorcycle. Target Audience: Touring riders, adventure enthusiasts, and owners seeking...
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UGS: 322262
BMW R1150GS Service Repair Factory Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150GS
Codes
Chassis Code:
R21
👋 Introduction
Market Position
Segment:
Large-displacement adventure touring motorcycle.
Target Audience:
Touring riders, adventure enthusiasts, and owners seeking in-depth maintenance and repair knowledge.
Competitive Analysis
Competitors:
Honda Africa Twin, Triumph Tiger, KTM Adventure models.
Key Features
Design Philosophy:
Versatile machine capable of both long-distance touring and off-road exploration, characterized by its boxer engine and robust construction.
Manual Value Proposition:
Provides authoritative, factory-level information that empowers owners to perform a wide range of maintenance and repairs, saving time and money on dealership services.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, maintenance, and troubleshooting for the BMW R1150GS.
Page Count
Estimated Pages:
500+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Electronic (Digital Download - PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed procedures for the R21 Boxer engine, including disassembly, reassembly, component inspection, timing, valve adjustment, and performance tuning.
Transmission:
Coverage of the 5-speed gearbox, clutch system (single dry plate), driveshaft, and final drive unit, including inspection, adjustment, and repair.
Fuel System:
Comprehensive details on the fuel injection system (Bosch Motronic MA 2.4), fuel pump, injectors, throttle body, and fuel tank servicing.
Electrical System:
Wiring diagrams, troubleshooting guides for the ignition system, lighting, starter, alternator, battery, ABS II (optional), and instrument cluster.
Suspension:
Detailed procedures for the Telelever front suspension and Paralever rear suspension, including fork seal replacement, shock absorber servicing, and adjustment.
Brakes:
In-depth coverage of the hydraulic brake system, including disc replacement, pad servicing, caliper repair, brake fluid flushing, and ABS II system diagnostics (if applicable).
Chassis And Bodywork:
Information on frame inspection, body panel removal and installation, seat servicing, luggage system mounting, and general chassis components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), spark plug servicing, brake fluid changes, coolant checks, clutch adjustment, and lubrication points.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for common issues related to engine performance, electrical systems, and starting problems.
Major Repairs:
Engine rebuild procedures, transmission overhauls, suspension component replacements, and electrical system diagnostics.
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values, and other critical data for all components.
Technical Depth
Depth:
Extremely detailed, covering everything from basic owner maintenance to complete engine and transmission overhauls, suitable for professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text for quick information retrieval.
Print Quality
Image Resolution:
High-resolution, clear diagrams and illustrations suitable for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, two-cylinder boxer engine.
Displacement:
1130 cc (1.13 Liters)
Bore X Stroke:
98 mm x 73 mm
Compression Ratio:
9.4:1
Valve Train:
Overhead camshaft (SOHC), 2 valves per cylinder.
Performance
Horsepower:
95 hp @ 7250 rpm
Torque:
100 Nm (73.8 lb-ft) @ 5500 rpm
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded premium gasoline (95 RON minimum recommended).
Lubrication
Oil Type:
SAE 20W-50 motorcycle oil API SG or higher.
Oil Capacity:
4.0 Liters (4.2 US quarts) with filter change.
🔧 Transmission
Standard
Gearbox:
5-speed constant mesh sequential gearbox.
Clutch:
Single dry plate clutch, hydraulically operated.
Final Drive:
Shaft drive via driveshaft and single universal joint to the rear wheel hub.
Features
Gear Ratios:
1st: 3.083, 2nd: 2.032, 3rd: 1.524, 4th: 1.257, 5th: 1.040
Final Drive Ratio:
31:11 (2.818:1)
Transmission Oil:
SAE 75W-90 API GL-5 (or equivalent).
Transmission Oil Capacity:
0.2 Liters (0.21 US quarts)
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width Over Handlebars:
Approx. 925 mm (36.4 in)
Height Over Seat:
Approx. 1305 mm (51.4 in)
Wheelbase:
Approx. 1494 mm (58.8 in)
Weights
Dry Weight:
Approx. 232 kg (511.5 lbs)
Gross Vehicle Weight Rating:
Approx. 445 kg (981 lbs)
Fuel Tank Capacity:
20 Liters (5.3 US gallons), including 3.5 Liters (0.9 US gallons) reserve.
Seat Height:
Adjustable, typically 840 mm or 860 mm (33.1 in or 33.9 in)
🛡️ Safety Features
Ratings
ABS:
Optional Integral ABS II (Anti-lock Braking System).
Active Features
Braking System:
Dual 305 mm discs with 4-piston calipers (front), Single 276 mm disc with 2-piston caliper (rear).
Lighting:
Halogen headlight, LED taillight, amber turn signals.
Passive Features
Chassis Strength:
Steel tube frame providing robust support.
Ergonomics:
Designed for rider comfort and control during long-distance travel and varied terrain.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, fuel gauge, gear indicator, clock, odometer, trip meters, and warning lights.
Driver Assistance
ABS:
Integral ABS II available as an option on many models, offering enhanced braking control.
Connectivity
Power Outlet:
12V accessory power socket often present for charging devices.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km (6,000 miles) or annually.
Air Filter Check:
Every 10,000 km (6,000 miles), replace as needed.
Spark Plug Replacement:
Every 20,000 km (12,000 miles).
Valve Adjustment:
Every 20,000 km (12,000 miles).
Brake Fluid Flush:
Every 2 years.
Fluid Specifications
Coolant:
BMW approved coolant (ethylene glycol-based) with corrosion inhibitor. Ratio 50/50 with distilled water.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Final Drive Oil:
SAE 75W-90 API GL-5 (or equivalent).
Known Issues
Clutch Slave Cylinder:
Potential for leaks or failure, often requiring replacement.
Alternator Output:
Some models may experience reduced charging output over time, requiring inspection and potential replacement of the alternator or regulator.
Fuel Pump Reliability:
Occasional reports of fuel pump failure, particularly on higher mileage units.
Paralever Pin Wear:
Wear in the paralever pivot points can lead to clunking noises or instability.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW), a German automobile and motorcycle manufacturer.
Legacy:
BMW has a long history in motorcycle production, particularly known for its boxer engines and robust touring motorcycles.
Model Evolution
Predecessor:
BMW R1100GS.
Successor:
BMW R1200GS.
Production Years:
1999-2005
Production
Manufacturing Location:
Berlin, Germany.
🏆 Awards & Recognition
Recognitions
Reputation:
Widely acclaimed for its versatility, durability, and long-distance touring capabilities, often considered a benchmark in the adventure touring segment.
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