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BMW R1150GS Service Repair Manual 2000 Onward

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Model Variant: Standard, Adventure Year Coverage: 2000 onwards Codes Engine Code: R2X Chassis Code: 1150GS (R21), R1150GS Adventure (R21A) 👋 Introduction Market...
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UGS: 322249
BMW R1150GS Service Repair Manual 2000 Onward
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150GS
Model Variant:
Standard, Adventure
Year Coverage:
2000 onwards
Codes
Engine Code:
R2X
Chassis Code:
1150GS (R21), R1150GS Adventure (R21A)
👋 Introduction
Market Position
Segment:
Adventure Touring Motorcycle
Target Audience:
Long-distance touring, off-road exploration, commuting
Competitive Analysis
Competitors:
Honda Africa Twin, Yamaha Super Ténéré, KTM Adventure series, Triumph Tiger Explorer
Key Features
Engine Layout:
Air/oil-cooled, four-stroke, flat-twin (boxer) engine
Drivetrain:
Shaft drive with Monolever rear suspension
Suspension:
Telelever front suspension for improved stability and feedback
Brakes:
Optional ABS II and Integral ABS systems
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical and electrical repair, maintenance, and diagnostics
Secondary Coverage:
Troubleshooting, specifications, adjustments, component removal/installation
Models Covered:
All R1150GS and R1150GS Adventure variants
Page Count
Estimated Pages:
700+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (oilhead boxer), transmission, final drive, clutch
Chassis:
Frame, suspension (Telelever front, Monolever rear), steering, wheels, brakes (ABS II and integral options)
Electrical:
Ignition system, fuel injection (BMS-K), lighting, instruments, battery, charging system, starter motor
Bodywork:
Fairings, fuel tank, seat, body panels, luggage systems
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, valve adjustments, spark plug replacement, brake fluid flush, final drive oil change
Diagnostic Procedures:
Troubleshooting guides, error code interpretation, component testing
Repair Procedures:
Engine rebuild, gearbox overhaul, suspension component replacement, electrical system repair, fuel system servicing
Special Tool Usage:
Instructions on using specialized BMW tools for specific repairs
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics
Detail Level:
Step-by-step instructions with detailed diagrams and torque specifications
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality:
High-resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Type:
Air/oil-cooled, four-stroke, flat-twin (boxer) engine
Displacement:
1130 cc
Bore X Stroke:
98 mm x 73 mm
Compression Ratio:
9.0:1
Valve Train:
SOHC, 2 valves per cylinder
Performance
Horsepower:
85 hp @ 6750 rpm
Torque:
71 lb-ft @ 5250 rpm
Fuel System
Induction:
Electronic fuel injection (BMS-K)
Fuel Type:
Unleaded gasoline, octane rating 91 or higher
Lubrication
Oil Type:
SAE 20W-50 API SG or higher motorcycle-specific oil
Oil Capacity:
Approximately 4.0 liters (4.2 US qt) with filter change
🔧 Transmission
Standard
Type:
6-speed manual transmission
Features
Clutch Type:
Single dry plate, diaphragm spring clutch
Final Drive:
Shaft drive with single-sided swingarm
Specifications
Final Drive Oil Type:
SAE 75W/90 API GL-5 hypoid gear oil
Final Drive Oil Capacity:
Approximately 0.25 liters (0.26 US qt)
📐 Dimensions
Exterior
Length:
2,210 mm (87.0 in) - Standard; 2,250 mm (88.6 in) - Adventure
Width Over Handlebars:
915 mm (36.0 in)
Height Over Windscreen:
1,350 mm (53.1 in)
Weights
Dry Weight:
229 kg (505 lbs) - Standard; 240 kg (529 lbs) - Adventure
Gross Vehicle Weight Rating:
450 kg (992 lbs)
Payload Capacity:
221 kg (487 lbs) - Standard; 210 kg (463 lbs) - Adventure
Fuel Capacity:
20 liters (5.3 US gal) - Standard; 30 liters (7.9 US gal) - Adventure
Wheels Tires
Front Tire Size:
90/90-21 M/C 54S
Rear Tire Size:
130/80 R 17 M/C 65S
Front Wheel Type:
Spoked wheel
Rear Wheel Type:
Spoked wheel
🛡️ Safety Features
Ratings
ABS:
BMW Motorrad ABS II (optional), Integral ABS (optional)
Active Features
Braking System:
Dual front disc brakes (305 mm), single rear disc brake (276 mm)
Lighting:
Halogen headlight, LED taillight
Passive Features
Chassis Design:
Robust frame designed for durability and stability
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, digital odometer, trip meters, clock, fuel gauge, gear indicator.
Audio System:
N/A (Optional aftermarket integration)
Driver Assistance
ABS System:
Optional BMW Motorrad ABS II and Integral ABS systems provide enhanced braking control.
Connectivity
Diagnostic Port:
10-pin diagnostic connector for connecting diagnostic tools (e.g., GS-911).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually
Valve Adjustment Interval:
Every 20,000 km (12,000 miles)
Spark Plug Replacement Interval:
Every 20,000 km (12,000 miles)
Brake Fluid Change Interval:
Every 2 years
Final Drive Oil Change Interval:
Every 20,000 km (12,000 miles)
Fluid Specifications
Engine Oil:
SAE 20W-50 API SG or higher motorcycle-specific (e.g., Castrol GPS, Motul 5100)
Transmission Oil:
N/A (Lubricated by engine oil)
Final Drive Oil:
SAE 75W/90 API GL-5 hypoid gear oil (e.g., BMW Hypoid Gear Oil, Motul Gear 300)
Brake Fluid:
DOT 4
Coolant Type:
N/A (Air/oil-cooled)
Known Issues
Common Issues:
Oil leaks (paralever seal, engine case), servo motor failure (ABS), clutch slave cylinder leaks, fuel pump issues, alternator bearing wear.
Preventative Maintenance Tips:
Regularly inspect for oil leaks, service ABS system as per schedule, check clutch fluid level, clean fuel injectors periodically.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long history of producing robust and capable motorcycles, particularly in the touring and adventure segments.
Model Evolution
Predecessors:
R80GS, R100GS, R1100GS
Successors:
R1200GS
Production
Production Period:
1999-2004
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Awards:
Widely regarded as an iconic adventure motorcycle, praised for its durability, comfort on long rides, and off-road capability. Frequently featured in 'best adventure bike' lists.
Ratings
User Reviews:
Consistently high user satisfaction ratings for reliability and adventure touring performance.
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