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BMW R1150GS Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Model Code: R21 Generation Generation Name: Second Generation R1100/R1150 Platform Generation Years: 1999-2006 (for R1150GS variants) Codes Vin Designation: VIN starts with...
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Taper: Motorcycle
Distributeur:
UGS: 338464
BMW R1150GS Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150GS
Model Code:
R21
Generation
Generation Name:
Second Generation R1100/R1150 Platform
Generation Years:
1999-2006 (for R1150GS variants)
Codes
Vin Designation:
VIN starts with WBA...
👋 Introduction
Market Position
Segment:
Adventure Touring Motorcycle
Target Audience:
Enthusiasts, Professional Mechanics, DIYers
Competitive Analysis
Key Competitors:
Honda Africa Twin, Yamaha Super Tenere, Triumph Tiger
Key Features
Model Identity:
Robust engineering, shaft drive, Boxer engine reliability, excellent long-distance touring capability.
Manual Value Proposition:
Enables comprehensive self-service and maintenance, reducing ownership costs and maximizing rider confidence.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Service & Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Rebuilds
Page Count
Estimated Page Count:
Approximately 500+
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Management:
Fuel Injection (Bosch Motronic MA 2.4), Ignition System, Emission Control
Engine Mechanical:
Cylinder Head, Valves, Piston, Crankshaft, Connecting Rods, Oil Pump, Lubrication System
Transmission Drivetrain:
Clutch (Single Dry Plate), Gearbox (6-Speed), Final Drive (Shaft Drive), Paralever Rear Swingarm
Chassis Suspension:
Frame, Front Fork (Telelever), Rear Shock Absorber (Monolever with Preload/Rebound Adjustment), Wheel Bearings
Braking System:
Front & Rear Disc Brakes, ABS (Optional Integral ABS II)
Electrical System:
Battery, Alternator, Starter Motor, Lighting System, Instrumentation, Wiring Harness, ECU Diagnostics
Fuel System:
Fuel Tank, Fuel Pump, Fuel Filter, Fuel Lines
Exhaust System:
Exhaust Headers, Catalytic Converter (if equipped), Muffler
Bodywork Fairings:
Fairings, Seat, Fuel Tank Cover, Fenders, Windscreen
Procedures Included
Routine Maintenance:
Oil & Filter Changes, Spark Plug Replacement, Air Filter Cleaning/Replacement, Valve Clearance Adjustment, Brake Pad Replacement
Troubleshooting:
Systematic Fault Finding for Engine, Electrical, and Mechanical Issues
Component Overhaul:
Engine Rebuild, Transmission Overhaul, Fork Seal Replacement, Brake Caliper Rebuild
Diagnostic Procedures:
Reading Fault Codes (with compatible diagnostic tool), Sensor Testing, Actuator Testing
Adjustments:
Throttle Cable Adjustment, Clutch Lever Adjustment, Idle Speed Setting
Torque Specifications:
Comprehensive list of all fastener torque values for critical components
Technical Depth
Depth:
Expert Level: Covers basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capability:
High: Includes electrical schematics, component testing procedures, and fault code interpretations.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval
Printability:
Printable pages for workshop use
Compatibility:
Compatible with Windows and Mac operating systems
Print Quality
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/Oil-Cooled, Four-Stroke Boxer Twin
Displacement:
1130 cc (1130 cubic centimeters)
Bore X Stroke:
95 mm x 79.5 mm
Compression Ratio:
10.0:1
Valvetrain:
2 Valves per Cylinder, Pushrod Actuated
Performance
Horsepower:
85 hp @ 6750 rpm (approx.)
Torque:
98 Nm (72 lb-ft) @ 5250 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 Fuel Injection with Electronic Throttle Control (ETC) on some models.
Fuel Type:
Unleaded Premium (95 Octane Recommended)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Constant Mesh
Clutch Type:
Single Dry Plate, Hydraulically Actuated
Optional
Transmission Option:
N/A (Standard 6-Speed Manual)
Features
Final Drive:
Shaft Drive
📐 Dimensions
Exterior
Length:
2230 mm (approx.)
Width:
860 mm (approx. over mirrors)
Height:
1350 mm (approx. to top of windscreen)
Wheelbase:
1487 mm (approx.)
Weights
Dry Weight:
229 kg (approx.)
Wet Weight:
245 kg (approx. with fluids)
Gross Vehicle Weight:
450 kg (approx.)
🛡️ Safety Features
Ratings
Safety Certification:
EC Directives Compliant
Active Features
ABS:
Optional Integral ABS II (Combined Braking)
Traction Control:
Optional ASC (Automatic Stability Control) on some late models.
Passive Features
Lighting:
Halogen Headlight, LED Taillight
💡 Technology Features
Infotainment
Instrumentation:
Analog Tachometer, Digital Speedometer, Fuel Gauge, Odometer, Trip Meters, Clock, Gear Indicator (on some models), Warning Lights.
Audio Options:
Aftermarket integration typically required for audio systems.
Driver Assistance
ABS System:
Integral ABS II (Optional): Combined front and rear brake actuation, adjustable sensitivity.
Traction Control System:
ASC (Automatic Stability Control) - Optional on later models. Detects rear wheel slip and modulates engine power.
Connectivity
Diagnostic Port:
BMW 10-pin diagnostic connector for use with proprietary diagnostic tools (e.g., GT1, DIS).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months
Valve Clearance Check:
Every 20,000 km
Major Service:
Every 40,000 km (includes gearbox oil, final drive oil changes, etc.)
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or 10W-40 Synthetic Motorcycle Oil (API SG/SH/SJ)
Engine Oil Capacity:
4 Liters (approx. with filter change)
Gearbox Oil Type:
SAE 75W-90 Synthetic Gear Oil (API GL-5)
Final Drive Oil Type:
SAE 80W-90 Hypoid Gear Oil (API GL-5)
Brake Fluid Type:
DOT 4
Coolant Type:
BMW Motorrad Coolant (or equivalent ethylene glycol based with corrosion inhibitors)
Known Issues
Common Wear Items:
Clutch wear, fuel pump relay, charging system (rectifier/alternator), paralever seal leaks.
Engine Specific:
Oil consumption can increase with mileage; occasional starter sprag issues.
Electrical Specific:
CAN-bus related issues on later models, though less common than on newer generations.
📚 Vehicle History
Brand Heritage
Brand Philosophy:
BMW Motorrad is renowned for engineering excellence, durability, and rider comfort, particularly in touring and adventure segments.
Model Evolution
Predecessor:
BMW R1100GS
Successor:
BMW R1200GS
Key Upgrades From R1100Gs:
Increased displacement (1130cc vs 1085cc), revised gearbox, improved ABS, optional power assist.
Production
Production Period:
1999-2004
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Model Acclaim:
Consistently praised for its versatility, durability, and touring comfort.
Ratings
Owner Satisfaction:
High owner satisfaction due to its robust nature and capability for long-distance travel and adventure.
Certifications
Emissions Compliance:
Euro-2 compliant (depending on market and year).
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