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BMW R1150GS Workshop Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1150GS 👋 Introduction Market Position Vehicle Segment: Adventure Touring Motorcycle Target Audience: Long-distance riders, off-road enthusiasts, touring riders seeking robust and capable machinery...
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BMW R1150GS Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150GS
👋 Introduction
Market Position
Vehicle Segment:
Adventure Touring Motorcycle
Target Audience:
Long-distance riders, off-road enthusiasts, touring riders seeking robust and capable machinery
Competitive Analysis
Key Competitors:
Honda Africa Twin, Yamaha Super Tenere, Triumph Tiger series, KTM Adventure series
Key Features
Design Philosophy:
Robustness, versatility, long-distance comfort, capability on and off paved surfaces
Manual Value Proposition:
Provides dealer-level diagnostic and repair capabilities, empowering owners to perform complex tasks and reduce reliance on expensive dealership services
📋 Manual Details
Manual Information
Manual Type:
Workshop Service & Repair Manual
Language:
English
Format:
Downloadable Digital Format (likely PDF)
Page Count:
Estimated 500+ pages (typical for comprehensive workshop manuals)
Coverage Areas
Coverage Scope:
Comprehensive workshop-level service, repair, maintenance, troubleshooting, and diagnostics
📖 Manual Coverage
Systems Covered
Engine:
1150cc Boxer-Twin Engine (including lubrication, cooling, fuel injection, ignition, exhaust, emissions)
Transmission:
6-Speed Gearbox (including clutch, gear shifting mechanisms, final drive)
Chassis Suspension:
Telelever Front Suspension, Paralever Rear Suspension, Wheel Bearings, Steering Head Bearings
Brakes:
Integral ABS II Braking System (front and rear brake systems, hydraulic lines, ABS components)
Electrical System:
Battery, Charging System (alternator, voltage regulator), Starting System (starter motor), Lighting System, Instruments, ECU, Wiring Diagrams
Fuel System:
Fuel Tank, Fuel Pump, Fuel Lines, Fuel Injectors, Throttle Bodies
Bodywork:
Fairing, Seat, Fuel Tank Cover, Body Panels, Luggage Systems (mounts, etc.)
Procedures Included
Scheduled Maintenance:
Oil Changes, Filter Replacements, Spark Plug Service, Valve Clearance Checks, Drive Shaft Service, Brake Fluid Flush, Coolant Flush
Repair Procedures:
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Repair, Electrical Component Troubleshooting and Replacement
Troubleshooting:
Diagnostic procedures for common faults, error code interpretation, symptom-based problem solving
Technical Depth
Depth Level:
Full workshop level, suitable for professional technicians and advanced DIY mechanics
📊 Manual Specifications
File Specifications
File Format Detail:
Digital Download (PDF), typically searchable and printable, high-resolution diagrams
Print Quality
Diagram Quality:
High-quality, detailed step-by-step diagrams and illustrations
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/Oil-Cooled, Four-Stroke, Flat-Twin (Boxer) Engine
Displacement:
1130 cc
Bore X Stroke:
99 mm x 70.5 mm
Compression Ratio:
10.0:1
Valve Train:
2 Valves per Cylinder, Overhead Camshaft (OHC)
Performance
Horsepower:
85 hp @ 6,750 rpm
Torque:
98 Nm (72 lb-ft) @ 5,250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic MA 2.4)
Fuel Type:
Unleaded Premium (95 RON recommended)
Lubrication
Oil Type:
SAE 20W-50 Synthetic Motorcycle Oil (BMW approval recommended)
Oil Capacity:
Approx. 3.5 Liters (3.7 US qt) with filter change
Cooling System
Cooling Method:
Air cooling for cylinders, Oil cooling for engine oil
🔧 Transmission
Standard
Gearbox:
6-Speed Constant Mesh Manual Transmission
Clutch:
Single Dry Plate Clutch with Hydraulic Actuation
Features
Final Drive:
Shaft Drive with Single-Sided Swingarm
📐 Dimensions
Exterior
Length:
Approx. 2,220 mm (87.4 in)
Width:
Approx. 935 mm (36.8 in)
Height:
Approx. 1,430 mm (56.3 in) (with windshield)
Weights
Dry Weight:
Approx. 247 kg (545 lbs)
Gross Vehicle Weight Rating:
Approx. 495 kg (1091 lbs)
Fuel Tank Capacity:
26 Liters (6.9 US gal)
🛡️ Safety Features
Ratings
ABS:
Integral ABS II (Anti-lock Braking System) - Standard on most markets
Active Features
Braking System:
Dual 305mm Discs with 4-Piston Calipers (Front), Single 276mm Disc with 2-Piston Caliper (Rear)
Passive Features
Lighting:
Halogen Headlight, LED Taillight
💡 Technology Features
Infotainment
Instrumentation:
Analog Tachometer and Speedometer, Digital Multi-function Display (Odometer, Trip Meters, Time, Temperature, Gear Indicator - on some models/options)
Driver Assistance
ABS System:
Integral ABS II (a significant technological advancement at its time for motorcycles)
Connectivity
Diagnostics:
On-board diagnostics (OBD) capabilities facilitated through specific BMW diagnostic tools, covered in detail by this manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or Annually
Valve Clearance Check:
Every 20,000 km (12,000 miles)
Spark Plug Replacement:
Every 20,000 km (12,000 miles)
Drive Shaft Service:
Greasing at 10,000 km (6,000 miles) intervals
Fluid Specifications
Brake Fluid:
DOT 4
Transmission Oil:
SAE 75W-90 Synthetic Gear Oil
Final Drive Oil:
SAE 80W-90 Hypoid Gear Oil
Known Issues
Common Wear Items:
Clutch wear, alternator brushes, output shaft seal leaks, fuel pump issues, Telelever pivot wear.
Electrical Gremlins:
While generally reliable, some models can experience minor electrical glitches or connector issues, which this manual would help diagnose.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW Motorrad has a long-standing reputation for engineering excellence, durability, and innovation in motorcycle design, particularly in the touring and adventure segments.
Model Evolution
Gs Lineage:
The R1150GS is part of the highly successful 'GS' (Gelände/Straße - Off-road/Street) lineage, which began with the R80G/S in 1980. It represents a significant evolution in the series, building upon the R1100GS.
Updates From R1100Gs:
Increased engine displacement, improved power and torque, revised chassis, enhanced ABS system, and updated styling.
Production
Production Years:
2000-2005
Variants:
R1150GS Adventure (longer suspension travel, larger fuel tank, additional protection)
🏆 Awards & Recognition
Recognitions
Market Acclaim:
The R1150GS was widely acclaimed for its versatility, comfort, and capability, earning numerous 'Motorcycle of the Year' and 'Adventure Bike' awards from motorcycle publications worldwide.
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