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BMW R1150RT Full Service Repair Workshop Manual

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The R1150RT is a distinguished touring motorcycle, part of the esteemed 'R' series, renowned for its horizontally opposed twin-cylinder boxer engine. Produced approximately between 1999 and 2006, this model is...
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BMW R1150RT Full Service Repair Workshop Manual
The R1150RT is a distinguished touring motorcycle, part of the esteemed 'R' series, renowned for its horizontally opposed twin-cylinder boxer engine. Produced approximately between 1999 and 2006, this model is designed for long-distance travel, offering comfort and robust performance. Its engineering is characterized by a strong trellis frame, a 6-speed manual transmission, and a shaft drive, ensuring reliability and a smooth riding experience. Key technological features include an integral ABS braking system for enhanced safety and a fuel-injected engine that delivers approximately 95 horsepower. The R1150RT is celebrated for its touring capabilities and characteristic build quality, making it a favored choice for riders who prioritize comfort and dependability on extended journeys. This comprehensive workshop manual provides in-depth, factory-level repair and maintenance information for all R1150RT models. It covers a wide array of systems, including detailed engine overhaul and rebuilding procedures, clutch and transmission servicing, brake system diagnostics and repair, suspension and steering adjustments, and complete electrical system troubleshooting with wiring schematics. The manual also includes factory maintenance schedules, fluid specifications, diagnostic trouble codes, and hundreds of illustrations to guide users through complex procedures. Designed for both owners and independent technicians, this manual aims to empower users with the knowledge to perform all necessary maintenance and repairs, ensuring the optimal performance and longevity of their R1150RT.
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150RT
Model Variant:
Full Service Repair Workshop Manual
Generation
Production Era Covered:
Likely covers the primary production years of the R1150RT model range, typically late 1990s to early 2000s (e.g., 1999-2006, exact range to be confirmed by specific manual edition).
Codes
Vin Code System:
Standard BMW VIN structure, though not explicitly detailed in product information.
👋 Introduction
Market Position
Target Audience:
BMW R1150RT owners and independent repair technicians seeking dealership-level repair and maintenance information.
Value Proposition:
Provides significant cost savings by enabling DIY repairs and maintenance, referred to as 'save $$$'.
Competitive Analysis
Differentiation:
Explicitly states 'NOT GENERIC REPAIR INFORMATION!' and emphasizes 'VEHICLE SPECIFIC' and dealership technician level accuracy.
Key Features
Delivery Method:
Instant download, eliminating shipping costs and delivery time.
Completeness:
Promoted as 'THE ONLY SERVICE REPAIR WORKSHOP MANUAL YOU WILL EVER NEED!', indicating comprehensive coverage.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive A-Z repairs, maintenance, service, diagnosis, and rebuilding for all models of the BMW R1150RT.
Specific Systems Covered:
Engine overhaul and rebuilding, clutch, brakes, timing belt, electrical systems, suspension, transmission (removal, installation, in-car servicing), air conditioning, U-joints, CV-joints, and bodywork. Includes engine performance, front end alignment, and troubleshooting.
Page Count
Estimated Page Count:
Not explicitly stated, but implies extensive detail, likely hundreds of pages given the 'hundreds of illustrations' and comprehensive coverage.
Manual Type
Type:
Factory Service Repair Workshop Manual. This is a technician-level manual, not a generic guide.
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul and rebuilding, including internal components, timing, firing orders, and detailed specifications.
Drivetrain:
Clutch service, chain removal and tightening, transmission removal and installation, in-car transmission servicing, U-joint and CV-joint service procedures.
Brakes:
Comprehensive brake servicing procedures, including diagnostics and repair.
Suspension Steering:
Front end alignment procedures and specifications, suspension service and repair.
Electrical Electronic:
Complete wiring schematics, diagnostic trouble codes (DTCs), computer diagnostic trouble tree charts, and troubleshooting for electrical systems.
Climate Control:
Air conditioning service and capacities.
Fuel System:
Implied coverage through engine overhaul and performance sections, likely including fuel injection and delivery.
Exhaust System:
Implied coverage within engine overhaul and general repair sections.
Body Chassis:
Implied coverage through general repair procedures and the 'A-Z' scope.
Procedures Included
Maintenance:
Factory maintenance schedules and charts, including routine service, fluid changes, and inspections.
Diagnostics Troubleshooting:
Extensive troubleshooting and diagnostics, including computer diagnostic trouble codes, trouble trees, and problem-solving guidance.
Repair Rebuild:
Step-by-step instructions for complete repair and rebuilding of all major vehicle systems, from minor adjustments to major overhauls.
Alignment Adjustment:
Front end and alignment procedures and specifications for accurate wheel alignment.
Belt Maintenance:
Serpentine belt routings with diagrams and timing belt replacement procedures.
Technical Depth
Depth:
Factory high-detail. Covers everything from basic maintenance to complete engine rebuilding and advanced diagnostics, equivalent to dealership technician manuals.
Diagnostic Tools:
Includes information on diagnostic trouble codes and computer diagnostic trouble tree charts, implying use with diagnostic equipment.
Visual Aids:
Hundreds of illustrations, diagrams, and wiring schematics to facilitate understanding and execution of repair procedures.
📊 Manual Specifications
File Format
Format:
PDF
Accessibility:
Printable pages, allows for blowing up images and printing enlarged copies for workshop use.
Print Quality
Printability:
All pages are printable.
Binding Type
Binding:
Digital (instant download, no physical binding).
Paper Type
Paper Type:
Not applicable, as it is a digital PDF file.
Compatibility
Operating Systems:
Compatible with Windows 7, Vista (32 and 64-bit), XP, ME, 98, NT, 2000, and Mac computers.
Requirements
Software:
Adobe PDF Reader required.
⚙️ Engine Specifications
Primary Engine
Engine Type:
BMW Boxer Twin, 2-cylinder, 4-stroke, air/oil-cooled. Specific displacement for R1150RT is 1130 cc.
Engine Configuration:
Horizontally opposed ('Boxer').
Performance
Horsepower:
Approximately 95 hp at 7,250 rpm (for R1150RT models, exact figures may vary by sub-model year).
Torque:
Approximately 100 Nm (73.8 lb-ft) at 5,250 rpm (for R1150RT models, exact figures may vary by sub-model year).
Fuel System
Fuel Delivery:
Fuel Injection (Bosch Motronic).
Fuel Type:
Unleaded gasoline, minimum 91 RON (Regular).
Ignition
Ignition System:
Electronic Ignition.
Maintenance
Valve Adjustment:
Mechanical tappets requiring periodic adjustment (typically detailed in manual with specific intervals and procedures).
Firing Order:
Included in manual, critical for engine performance and diagnosis.
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission.
Optional
Optional Transmission:
Not typically offered with an automatic transmission; the R1150RT is known for its manual gearbox.
Features
Clutch Type:
Single dry plate clutch, hydraulically operated.
Final Drive:
Shaft drive (cardan shaft).
Maintenance
Transmission Fluid Type:
Likely SAE 75W-90 or similar GL-5 rated gear oil. Specific specification to be confirmed in manual.
Transmission Fluid Capacity:
Approximately 0.3 liters (0.32 US qt) for the gearbox. Specific capacity to be confirmed in manual.
📐 Dimensions
Exterior
Wheelbase:
Approximately 1,435 mm (56.5 in). Exact figures may vary slightly by model year.
Weights
Dry Weight:
Approximately 256 kg (564 lbs). Exact figures may vary slightly by model year and equipment.
Gross Vehicle Weight Rating:
Typically around 450 kg (992 lbs). Specific GVWR to be confirmed in manual.
🛡️ Safety Features
Ratings
Crash Safety:
Motorcycles are not typically subjected to standardized crash testing like cars. Safety is dependent on rider skill and active safety features.
Active Features
Braking System:
Integral ABS (Anti-lock Braking System) – often referred to as BMW EVO brake system, where braking on one lever actuates both brakes. Manual will cover its servicing and diagnostics.
Lighting:
Standard motorcycle lighting, manual covers electrical system, including bulb types and wiring.
Passive Features
Frame Construction:
Trellis frame, designed for stability and handling.
💡 Technology Features
Infotainment
Features:
The R1150RT models could be equipped with optional audio systems and other touring amenities. The manual will cover any integrated electronic features and their maintenance.
Driver Assistance
ABS System:
Integral ABS system is a key technological feature for safety and ride control.
Connectivity
Diagnostics Interface:
Diagnostic port for connecting to BMW diagnostic tools is likely present, and the manual details relevant codes and procedures.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km (6,000 miles) or annually. Exact intervals will be detailed in the manual.
Major Service Interval:
Major services, including valve checks, are often scheduled around 20,000 km (12,000 miles) or higher. Specific intervals are in the manual.
Fluid Specifications
Engine Oil Type:
Typically SAE 20W-50 or 15W-50 motorcycle-specific oil, meeting BMW's specifications (e.g., API SG or higher). Manual will specify exact grade and quantity.
Brake Fluid Type:
DOT 4 or DOT 5.1, depending on ABS system generation. Manual will specify.
Fluid Capacities
Engine Oil Capacity:
Approximately 4 liters (4.2 US qt) with filter change. Manual will provide exact capacity.
Known Issues
Common Wear Items:
Typical motorcycle wear items include brake pads, tires, clutch plates, and wheel bearings. The R1150RT is known for robust engineering but may have specific items like ABS sensor wear or electrical connector issues over time.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW), a German company with a long history of producing motorcycles, particularly known for its boxer engine motorcycles.
Model Evolution
R Series Heritage:
The R1150RT is part of BMW's long-standing 'R' series of boxer-engined motorcycles, evolving from earlier models like the R100RT and R1100RT. The 'RT' designation stands for 'Reise-Tourer' (Touring).
Production
Production Years:
The R1150RT was produced approximately from 1999 to 2006. Specific model years covered by this manual would be confirmed by internal documentation or edition.
🏆 Awards & Recognition
Recognitions
Market Reputation:
The BMW R1150RT is widely recognized as a capable and comfortable long-distance touring motorcycle, known for its boxer engine's smoothness and BMW's build quality.
Ratings
Owner Satisfaction:
Generally high owner satisfaction, particularly for touring comfort and reliability, though maintenance can be more complex than some Japanese counterparts.
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