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BMW Motorcycle R1150RT Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1150RT Motorcycle Type: Sport Touring Codes Engine Code Family: M254 Chassis Code: R22 👋 Introduction Market Position Positioning: The BMW R1150RT was positioned...
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BMW Motorcycle R1150RT Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150RT
Motorcycle Type:
Sport Touring
Codes
Engine Code Family:
M254
Chassis Code:
R22
👋 Introduction
Market Position
Positioning:
The BMW R1150RT was positioned as a premium, large-displacement sport-touring motorcycle, designed for long-distance comfort, performance, and technological integration. It catered to riders who prioritized touring capabilities with a substantial engine and a comfortable riding posture.
Competitive Analysis
Competitors:
Competed with other large-displacement touring motorcycles such as Honda ST1100/ST1300, Yamaha FJR1300, Kawasaki GTR1400, and Harley-Davidson Electra Glide models of the era.
Key Features
Touring Features:
Full fairing with adjustable windscreen, comfortable seat, integrated luggage system (panniers), often equipped with heated grips and ABS.
Engine Technology:
Air/oil-cooled, two-cylinder boxer engine with electronic fuel injection and dual spark ignition, renowned for its torque and reliability.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Fuel System:
Yes
Electrical System:
Yes
Suspension:
Yes
Brakes:
Yes
Chassis:
Yes
Bodywork:
Yes
Diagnostics:
Yes
Troubleshooting:
Yes
Maintenance:
Yes
Specifications:
Yes
Wiring Diagrams:
Yes
Page Count
Estimated Pages:
Approximately 500-700 pages (typical for comprehensive service manuals)
Manual Type
Type:
Service Repair Manual
Language
Language:
English (standard for BMW official manuals)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (including cylinder head, valve train, piston, crankshaft), transmission (gearbox, clutch), final drive (driveshaft, universal joint, final gear).
Chassis And Suspension:
Front fork (telescopic, EVO front system), rear suspension (Paralever single-sided swingarm), wheel bearings, steering system, frame components.
Braking System:
Integral ABS II (or non-ABS systems), brake fluid, brake lines, calipers, master cylinders, brake discs.
Fuel And Exhaust:
Fuel injection (Bosch Motronic MA 2.4), fuel pump, fuel filter, throttle body, exhaust system, catalytic converter (if equipped).
Electrical System And Ignition:
Battery, alternator, starter motor, ignition system, lighting (headlight, taillight, indicators), instrumentation, sensors, engine control unit (ECU), ABS control unit, wiring harnesses.
Body And Fairings:
Fairings, windshield, seat, luggage systems (panniers, top case mounting), body panels, trim pieces.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, valve clearance checks and adjustments, brake pad inspection and replacement, clutch adjustment, drivetrain lubrication, tire pressure checks.
Engine Overhaul:
Cylinder head removal and installation, piston and connecting rod service, crankshaft bearing replacement, camshaft and timing chain inspection, complete engine teardown and reassembly.
Transmission Repair:
Gearbox disassembly and reassembly, clutch plate replacement, input/output shaft inspection, seal replacement.
Suspension And Steering Service:
Front fork oil change and seal replacement, rear shock absorber inspection, steering head bearing adjustment and replacement, wheel bearing service.
Brake System Service:
Brake fluid bleeding (including ABS systems), pad and disc replacement, caliper overhaul, master cylinder service, ABS system troubleshooting and repair.
Electrical Diagnostics:
Troubleshooting electrical faults, sensor testing, actuator testing, ECU diagnostics, wiring harness repair, battery and charging system testing.
Fuel System Service:
Fuel injector cleaning and testing, fuel pump flow rate checks, throttle body cleaning and synchronization, fuel pressure regulation.
Bodywork Repair And Adjustment:
Fairing panel removal and installation, windshield adjustment, seat removal, luggage system mounting and dismounting.
Technical Depth
Depth:
Comprehensive: Covers basic owner maintenance to full engine and transmission rebuilds, including advanced diagnostics and repair procedures. Suitable for professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely searchable text, allowing for quick information retrieval.
Print Quality
Resolution:
High resolution for clear viewing of diagrams and text.
Illustration Clarity:
Detailed illustrations, exploded views, and schematics.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, two-cylinder boxer engine
Displacement:
1130 cc (1.13 Liters)
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
9.7:1
Cooling System:
Air and oil cooled
Valve Train:
SOHC, 4 valves per cylinder (2 intake, 2 exhaust)
Performance
Horsepower:
Approx. 85 HP (63 kW) at 6750 rpm
Torque:
Approx. 98 Nm (72 lb-ft) at 5250 rpm
Fuel System
Fuel Delivery:
Electronic fuel injection (Bosch Motronic MA 2.4)
Fuel Type:
Unleaded gasoline, minimum 95 octane (RON)
Fuel Tank Capacity:
25 Liters (approx. 6.6 US gallons)
🔧 Transmission
Standard
Type:
6-speed manual gearbox
Optional
Type:
N/A (Manual transmission was standard)
Features
Clutch Type:
Single dry clutch, hydraulically operated
Final Drive:
Shaft drive via Paralever single-sided swingarm
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 inches)
Width Over Mirrors:
Approx. 950 mm (37.4 inches)
Height Seat:
Approx. 830 mm (32.7 inches)
Weights
Dry Weight:
Approx. 254 kg (560 lbs)
Wet Weight:
Approx. 275 kg (606 lbs)
🛡️ Safety Features
Ratings
ABS Availability:
Integral ABS II was an available option on many models.
Active Features
Braking System:
Combined braking with Integral ABS II (front brake lever actuates front and rear brakes, rear brake pedal primarily actuates rear brake but also contributes to front). Dual disc front brakes, single disc rear.
Passive Features
Lighting:
Halogen headlight, integrated turn signals, taillight.
💡 Technology Features
Infotainment
Audio System:
Some R1150RT models were equipped with an integrated audio system (radio/CD player) as an option.
Driver Assistance
ABS:
Integral ABS II offered linked braking and anti-lock functionality for enhanced safety.
Cruise Control:
Optional cruise control was available on some models.
Connectivity
Diagnostics Port:
OBD-II style diagnostic port for connection to BMW diagnostic tools (e.g., GT1, DIS).
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km (6,000 miles) or annually.
Valve Adjustment:
Every 20,000 km (12,000 miles).
Air Filter:
Inspect every 10,000 km, replace as needed (typically 20,000-30,000 km).
Spark Plugs:
Replace every 30,000 km (18,000 miles) for standard plugs, longer for platinum/iridium.
Fluid Specifications
Engine Oil:
BMW recommends SAE 20W-50 or SAE 15W-50 motorcycle oil meeting API SG or higher. Oil capacity approx. 3.5 Liters (with filter change).
Gearbox Oil:
BMW recommends SAE 75W-90 GL-5 gear oil. Capacity approx. 0.25 Liters.
Final Drive Oil:
BMW recommends SAE 80W-90 GL-5 gear oil. Capacity approx. 0.25 Liters.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Coolant:
Not applicable (air/oil-cooled engine).
Known Issues
Common Wear Items:
Clutch wear, rear brake rotor wear, front fork seals, fuel pump issues, output shaft seal leaks, alternator rotor failures (especially on earlier models), and the Hexlever pivot point for the Paralever system.
Electrical Gremlins:
Intermittent electrical faults can occur due to aging wiring or connector issues, particularly related to ABS sensors and the Motronic unit.
ABS System Reliability:
While advanced for its time, the Integral ABS II system can be complex to service and may require specialized diagnostics. Pump and accumulator issues can arise.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long history of producing boxer-engined motorcycles, dating back to the R32 in 1923. The boxer engine layout has been a hallmark of the brand, known for its durability, torque, and smooth power delivery.
Model Evolution
Predecessors:
The R1150RT is part of the evolution of BMW's large-displacement touring motorcycles, succeeding models like the R100RT and R1100RT. It introduced enhancements in engine power, fuel injection, and integrated technology.
Successors:
The R1150RT was later succeeded by the BMW R1200RT, which featured an updated boxer engine with more power and advanced features.
Production
Production Years:
Produced from 2001 to 2004.
🏆 Awards & Recognition
Recognitions
General Reputation:
The R1150RT is generally well-regarded for its comfortable touring capabilities, robust build quality, and the characterful torque of its boxer engine. It is considered a capable long-distance machine.
Ratings
Reviews:
Contemporary reviews often praised its stable handling, effective fairing protection, and comfortable ergonomics for both rider and passenger, while noting its weight and the complexity of its ABS system.
Certifications
Emissions Standards:
Compliant with European emissions standards relevant to its production years (e.g., Euro 1 or Euro 2).
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