BMW R1150RT Service Repair Workshop Manual

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Taper: Motorcycle

Distributeur:

UGS: 123506

Mots clés: BMW Cars Motorcycle R1150RT Wiring Diagrams

Variantes de produits

Description

This workshop service repair manual provides comprehensive coverage for the R1150RT, a luxury touring motorcycle renowned for its comfort, long-distance capability, and reliable boxer engine. Produced from the early 2000s, the R1150RT is characterized by its shaft drive, robust steel tube frame, and significant rider protection offered by a large, adjustable fairing and windscreen. Its engineering quality and unique selling points, including its proven boxer engine reliability and exceptional weather protection, make it a favored choice for touring motorcyclists and long-distance riders seeking a dependable and capable machine. This detailed 370-page English-language manual serves as an essential resource for maintaining and repairing the R1150RT. It covers a wide array of systems and procedures, from routine maintenance tasks such as oil changes and valve adjustments to complex overhauls of the engine, transmission, clutch, and suspension systems. The manual includes detailed troubleshooting guides, electrical system schematics, and component-specific repair instructions, empowering owners and technicians to diagnose issues and perform necessary repairs, thereby ensuring the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Model:

R1150RT

Codes

Internal Model Code:

👋 Introduction

Market Position

Vehicle Segment:

Luxury Touring Motorcycle

Target Audience:

Touring motorcyclists, long-distance riders, and owners seeking comprehensive self-maintenance

Competitive Analysis

Key Competitors:

Honda ST1100, Yamaha FJR1300, Kawasaki GTR1400, Harley-Davidson Electra Glide

Key Features

Vehicle Strengths:

Comfort, long-distance capability, shaft drive, boxer engine reliability, weather protection

Manual Value Proposition:

Empowers owners to perform extensive maintenance and repairs, reducing reliance on dealerships and improving vehicle longevity

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Service, Repair, and Workshop Procedures

Excluded Coverage:

ABS Maintenance Manual (specified as separate)

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Delivery Format:

Digital Download (ZIP Archive)

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, inspection, and reassembly of the Boxer engine

Clutch System:

Single dry plate clutch service and adjustment

Transmission System:

Gearbox overhaul, inspection, and maintenance

Cooling System:

Oil cooler and associated plumbing inspection and service

Fuel System:

Fuel injection system, throttle bodies, and fuel pump service

Exhaust System:

Exhaust pipe and muffler inspection and replacement

Ignition System:

Spark plugs, ignition coils, and timing adjustments

Electrical System:

Battery, charging system, starter motor, lighting, and accessory circuits

Brakes Front:

Dual disc brake assembly, calipers, master cylinder, and hydraulic lines

Brakes Rear:

Single disc brake assembly, caliper, master cylinder, and hydraulic lines

Wheels Tires:

Wheel bearing service, tire mounting, and balancing

Steering System:

Handlebar, steering head bearings, and fork assembly

Suspension Front:

Telelever front suspension overhaul and adjustment

Suspension Rear:

Paralever rear swingarm suspension overhaul and adjustment

Frame Bodywork:

Chassis inspection, fairing removal/installation, and body panel repair

Wiring Diagrams:

Comprehensive electrical system schematics

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, spark plug replacement, valve clearance checks

Diagnostics Troubleshooting:

Systematic fault finding for common and complex issues

Engine Rebuild:

Detailed procedures for engine overhaul, including piston, ring, and bearing replacement

Transmission Overhaul:

Step-by-step guide for gearbox disassembly, repair, and reassembly

Suspension Overhaul:

Fork seal replacement, shock absorber service, and linkage maintenance

Electrical Repair:

Component testing, wiring harness repair, and diagnostic procedures

Brake System Service:

Bleeding procedures, pad replacement, caliper overhaul, and hydraulic component service

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission rebuilds

Diagnostics Level:

Advanced fault finding and troubleshooting guides

Illustrations:

Numerous high-quality pictures and diagrams

📊 Manual Specifications

File Format

Quality:

Easy to read PDF format

Searchability:

Likely searchable text (typical for professional PDFs)

Print Quality

Printability:

Printable for workshop use

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air/Oil-cooled, four-stroke, horizontally-opposed two-cylinder (Boxer) engine

Displacement:

1130 cc (69 cu in)

Bore X Stroke:

98 mm x 74.5 mm (3.86 in x 2.93 in)

Compression Ratio:

10.0:1

Valve Train:

SOHC, 4 valves per cylinder, actuated by pushrods and rocker arms

Fuel System:

Bosch Motronic MA 2.4 Fuel Injection (EFI)

Performance

Horsepower:

95 hp (70.8 kW) @ 7500 rpm

Torque:

99 Nm (73 lb-ft) @ 5500 rpm

Lubrication

Oil Type:

SAE 20W-50 or 15W-50 motorcycle specific (refer to manual for precise BMW specifications)

Oil Capacity

Engine Oil Capacity:

Approx. 4.0 liters (4.2 US qt) with filter change

Ignition System

Spark Plugs:

Typically NGK CR9EK or equivalent (refer to manual for exact specification)

🔧 Transmission

Standard

Transmission Type:

6-speed manual transmission

Final Drive:

Shaft drive

Features

Clutch Type:

Single dry plate, hydraulically operated

Fluid Specifications

Transmission Oil Type:

Hypoid gear oil SAE 90 (refer to manual for precise BMW specifications)

Oil Capacity

Transmission Oil Capacity:

Approx. 0.35 liters (0.37 US qt)

📐 Dimensions

Exterior

Length:

Approx. 2240 mm (88.2 in)

Width:

Approx. 950 mm (37.4 in) at handlebars

Height:

Approx. 1410 mm (55.5 in) at windshield

Weights

Dry Weight:

Approx. 256 kg (564 lbs)

Gross Vehicle Weight:

Approx. 490 kg (1080 lbs)

Fuel Capacity

Fuel Tank Capacity:

25 liters (6.6 US gal), including a 4-liter reserve

🛡️ Safety Features

Ratings

Available with BMW Integral ABS (Dual-circuit ABS, front and rear actuation).

Active Features

Braking System:

High-performance dual front disc brakes and single rear disc brake.

Passive Features

Chassis Design:

Robust steel tube frame providing stability and rider protection.

Wind Protection:

Large, adjustable fairing and windscreen for significant rider comfort and protection from elements.

💡 Technology Features

Infotainment

Audio System:

Optional radio/cassette or CD player systems were available.

Driver Assistance

ABS System:

Integral ABS providing enhanced braking control.

Connectivity

Dashboard:

Comprehensive analog and digital instrument cluster providing speed, RPM, fuel level, gear indication, and warnings.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 km (6,000 miles) or annually

Valve Adjustment Interval:

Typically every 20,000 km (12,000 miles)

Gearbox Oil Change Interval:

Typically every 20,000 km (12,000 miles)

Final Drive Oil Change Interval:

Typically every 20,000 km (12,000 miles)

Fluid Specifications

Brake Fluid Type:

DOT 4 (refer to manual for precise BMW specifications)

Coolant Type:

N/A (Air/Oil-cooled, no coolant system)

Known Issues

Hall Effect Sensor:

Occasional failure of the Hall effect sensor affecting ignition timing.

Fuel Pump:

Some models may experience fuel pump degradation over time.

Clutch Slave Cylinder:

Potential for leaks or failure of the clutch slave cylinder.

Telelever Pivot Bearings:

Wear in the Telelever pivot bearings can lead to steering issues.

📚 Vehicle History

Brand Heritage

Bmw Motorcycle Division:

BMW Motorrad, established in 1923, known for pioneering boxer engines and shaft drive technology.

Model Evolution

R1100Rt Predecessor:

Direct successor to the R1100RT, introducing an enlarged engine and updated features.

R1150Rt Era:

Produced from 1995 (as R1100RT) transitioning to R1150RT in 2001, with production ending around 2006.

Production

Manufacturing Location:

Berlin, Germany (Spandau plant)