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BMW R1150RT R 1150 RT ABS Workshop Service Repair Manual

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The BMW R1150RT, produced approximately from 1999 to 2004, is a luxury sport touring motorcycle renowned for its comfort, performance, and robust engineering. Featuring a four-stroke, air and oil-cooled flat-twin...
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BMW R1150RT R 1150 RT ABS Workshop Service Repair Manual
The BMW R1150RT, produced approximately from 1999 to 2004, is a luxury sport touring motorcycle renowned for its comfort, performance, and robust engineering. Featuring a four-stroke, air and oil-cooled flat-twin Boxer engine with 1130 cc displacement, it delivers approximately 95 hp and 97 lb-ft of torque, ensuring capable performance for long-distance journeys. Its sophisticated design includes a Paralever single-sided swingarm with shaft drive and, on some models, Telelever front suspension, contributing to its stable and comfortable ride. The R1150RT is a testament to heritage, offering a refined touring experience that has made it a favored choice among discerning motorcyclists. This comprehensive Workshop Service Repair Manual provides essential information for the maintenance, repair, and servicing of the BMW R1150RT ABS. It covers a vast array of systems, including the engine, transmission, brakes (with ABS), suspension, and electrical components, offering detailed procedures for routine maintenance, component overhauls, and system diagnostics. The manual is designed to assist owners, mechanics, and technicians in keeping the motorcycle in optimal condition, ensuring reliability and longevity. With high-quality diagrams and step-by-step instructions, this English-language resource is an invaluable tool for any R1150RT owner.
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150RT
Model Variant:
R 1150 RT ABS
Product Type:
Workshop Service Repair Manual
Delivery Method:
Instant Download
👋 Introduction
Market Position
Segment:
Luxury Sport Touring Motorcycle
Target Audience:
Motorcyclists seeking comfort, performance, and long-distance touring capability.
Competitive Analysis
Key Competitors:
Honda ST1100, Yamaha FJR1300, Kawasaki GTR1400.
Key Features Vehicle
Engine Type:
Air-cooled/oil-cooled flat-twin (Boxer) engine.
Suspension Design:
Paralever single-sided swingarm with shaft drive, Telelever front suspension (on some models).
Key Features Manual
Value Proposition:
Essential resource for owners to perform maintenance and repairs, saving significant costs compared to dealership services.
Practicality:
Provides high-quality diagrams and step-by-step instructions for practical application.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service, Repair, and Maintenance
Specific Systems:
Engine, Engine Electrics, Fuel Preparation & Control, Fuel Tank & Lines, Radiator, Exhaust System, Clutch, Gearbox, Chain/Belt Drive, Front Forks, Steering, Rear Wheel Drive, Brakes (including ABS), Wheels & Tyres, Frame, Equipment, General Electrical Equipment, Instruments, Lights
Page Count
Estimated Page Count:
Varies by specific publication, typically 500+ pages for comprehensive workshop manuals.
Manual Type
Type:
Workshop Service Repair Manual (OEM Equivalent)
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly of the R1150 Boxer engine.
Engine Electrical:
Ignition system, starting system, charging system, ECU functions, sensor diagnostics.
Fuel System:
Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel pressure regulation.
Cooling System:
Radiator, oil cooler, coolant flow, thermostat operation.
Exhaust System:
Catalytic converter, exhaust pipes, mufflers, lambda sensors.
Drivetrain Clutch:
Single dry plate clutch operation, adjustment, and replacement procedures.
Drivetrain Gearbox:
Six-speed transmission service, internal components, shifting mechanism, gearbox oil.
Drivetrain Final Drive:
Paralever rear drive system, driveshaft, universal joint, final drive unit maintenance and lubrication.
Suspension Front:
Telescopic front forks, oil seals, fork oil, spring replacement, damping adjustments.
Steering:
Steering head bearings, steering damper, adjustments.
Brakes Front:
Dual disc brake system, calipers, master cylinder, brake pads, brake lines.
Brakes Rear:
Single disc brake system, caliper, master cylinder, brake pads, brake lines.
Brakes ABS:
BMW Motorrad Integral ABS II system diagnosis, bleeding procedures, component testing.
Wheels Tyres:
Wheel bearing maintenance, tire pressure, tire replacement, rim specifications.
Frame Chassis:
Frame inspection, alignment, component mounting.
Electrical General:
Wiring diagrams, fuses, relays, battery, accessory power.
Instruments Controls:
Dashboard indicators, switches, control units.
Lighting System:
Headlight, taillight, turn signals, auxiliary lighting.
Bodywork Trim:
Fairing removal and installation, luggage system components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, lubrication points, brake fluid replacement.
Troubleshooting:
Diagnostic charts, common problem identification, symptom analysis.
Component Overhaul:
Complete engine rebuilds, transmission overhaul, suspension rebuilds.
System Diagnostics:
Detailed steps for diagnosing electrical faults, fuel system issues, and ABS malfunctions.
Adjustments:
Valve clearances, clutch free play, throttle cable slack, steering head bearing adjustment.
Replacements:
Component replacement procedures for all major systems, including seals, bearings, and wear items.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIY enthusiasts. Covers from basic maintenance to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-quality, printable pages with clear diagrams and instructions.
Binding Type
Binding:
Digital Download (Printable)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Device Compatibility:
All Versions of Windows & Mac, APP ISO, iPhone, iPod, Android, etc.
Requirements
Software Requirements:
Adobe PDF Reader or Web HTML browser.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke flat-twin (Boxer) engine
Displacement:
1130 cc (1130 cubic centimeters)
Bore X Stroke:
98 mm x 74.5 mm
Cooling System:
Air and oil cooling
Valve Train:
2 valves per cylinder, SOHC (Single Overhead Camshaft)
Performance
Horsepower:
Approx. 95 hp (70 kW) at 7250 rpm
Torque:
Approx. 97 lb-ft (130 Nm) at 5500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Bosch Motronic MA 2.4
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON + MON)/2
Lubrication
Oil Capacity:
Approx. 4.0 liters (4.2 US quarts) with filter change
Oil Specification:
Refer to manual for specific viscosity and API service classification (e.g., SAE 20W-50 or 15W-50).
🔧 Transmission
Standard
Type:
Constant mesh 6-speed gearbox
Optional
Features:
N/A (Standard 6-speed)
Features
Clutch Type:
Single dry plate clutch, hydraulically operated
Final Drive:
Shaft drive via Paralever single-sided swingarm
Fluid Type
Gearbox Oil:
Refer to manual for specific viscosity and API service classification (e.g., SAE 75W-90 GL-5).
Fluid Capacity
Gearbox Oil Capacity:
Approx. 0.75 liters (0.79 US quarts)
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 970 mm (38.2 in) over fairing
Height:
Approx. 1410 mm (55.5 in) over windscreen
Weights
Dry Weight:
Approx. 230 kg (507 lbs)
Gross Vehicle Weight Rating:
Approx. 450 kg (992 lbs)
Fuel Capacity
Fuel Tank Capacity:
Approx. 20.5 liters (5.4 US gallons), including a 3.5 liter reserve.
🛡️ Safety Features
Ratings
ABS System:
BMW Motorrad Integral ABS II (optional on some models)
Active Features
Braking System:
Dual front disc brakes with four-piston calipers, single rear disc brake with two-piston caliper.
Lighting:
Halogen headlight, LED taillight, integrated turn signals.
Passive Features
Chassis Design:
Robust frame providing stability and rider support.
💡 Technology Features
Infotainment
Audio System:
Optional integrated radio/cassette or CD player with fairing-mounted speakers (depending on original specification).
Driver Assistance
ABS:
BMW Integral ABS II provides enhanced braking stability and control.
Connectivity
Charging:
12V accessory socket for charging devices.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Adjustment:
Typically every 20,000 km (12,000 miles) or as indicated by manual.
Gearbox Oil Change:
Typically every 20,000 km (12,000 miles) or annually.
Final Drive Oil Change:
Typically every 20,000 km (12,000 miles) or annually.
Brake Fluid Change:
Typically every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Viscosity:
SAE 20W-50 or 15W-50 (refer to manual for specific conditions).
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch slave cylinder seal, fuel pump sender unit, alternator brushes, ABS sensor rings, wheel bearings.
Typical Concerns:
Some owners report occasional issues with the stock alternator output or early ABS system sensitivity. Proper maintenance as outlined in the manual mitigates these.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Motorcycle Division:
BMW Motorrad, established in 1923.
Model Evolution
R Series:
The R1150RT is part of BMW's long-standing lineage of R series boxer-engined motorcycles, succeeding models like the R100RT and evolving from earlier touring platforms.
Production
Production Years:
Approximately 1999-2004. (Specific year range for R1150RT model, distinct from its predecessor R1100RT and successor R1200RT).
Manufacturing Location:
Berlin, Germany (Spandau plant)
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The R1150RT is widely recognized for its comfort, touring capability, and robust engineering, making it a favored choice for long-distance riders.
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