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BMW R50S R 50 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: R50S / R50 Model Variant: R50S (Sport model), R50 (Standard model) Chassis Codes: R50S, R50 👋 Introduction Market Position Market Position: The R50/R50S...
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BMW R50S R 50 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R50S / R50
Model Variant:
R50S (Sport model), R50 (Standard model)
Chassis Codes:
R50S, R50
👋 Introduction
Market Position
Market Position:
The R50/R50S represented BMW's entry into the larger displacement motorcycle market, aiming to provide reliable touring and sport performance. This manual is crucial for owners seeking to maintain and repair these iconic vintage machines.
Competitive Analysis
Competitive Analysis:
Competed against British twins and larger displacement European motorcycles of its era. The R50S, with its higher compression and sportier tuning, targeted riders seeking more performance than the standard R50.
Key Features
Key Features:
Flat-twin boxer engine, shaft drive, robust chassis design, and BMW's reputation for quality and durability.
📋 Manual Details
Coverage
Coverage Areas:
Engine, General Information, Transmission, Chassis, Electrical System, Lighting, Fuel System, Exhaust System, Suspension, Brakes, Wheels and Tires, Bodywork, Troubleshooting, Maintenance
Page Count
Estimated Page Count:
200-300 pages (estimated for a comprehensive workshop manual of this era)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems
Systems Covered:
Engine mechanical (top end, bottom end, cooling, lubrication), Fuel system (carburetor tuning, fuel tank, fuel lines), Ignition system (spark plugs, ignition timing, electrical components), Transmission (clutch operation, gearbox overhaul, final drive), Chassis (frame inspection, steering head, swingarm), Suspension (front forks, rear shocks, adjustments), Brakes (drum brake systems, linkage, adjustments), Electrical (lighting circuits, wiring diagrams, battery, charging system), Carburetion (Bing carburetors, jetting, adjustments)
Procedures
Procedures Included:
Routine maintenance (oil changes, filter replacement, spark plug inspection), Engine tune-up procedures, Carburetor synchronization and adjustment, Clutch adjustment and replacement, Gearbox oil change and inspection, Wheel bearing service, Brake system bleeding and adjustment, Electrical system troubleshooting and repair, Fork seal replacement, Shock absorber servicing, Engine rebuild procedures (disassembly, inspection, reassembly), Chassis component inspection and replacement, Wiring harness repair
Depth
Technical Depth:
Comprehensive, covering basic maintenance to full mechanical overhauls and electrical system diagnostics. Includes detailed disassembly, assembly, torque specifications, and troubleshooting guides.
📊 Manual Specifications
File
File Format:
PDF
Print Quality
Print Quality:
High-resolution scans of original documentation, ensuring clarity of text and diagrams. Printable.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, horizontally opposed twin-cylinder boxer
Displacement:
494 cc (for both R50 and R50S)
Bore X Stroke:
68 mm x 68 mm
Performance
Horsepower R50:
26 hp (19 kW) at 5,800 rpm (approx.)
Horsepower R50S:
30 hp (22 kW) at 6,200 rpm (approx.)
Torque R50:
33 Nm (24 lb-ft) at 4,000 rpm (approx.)
Torque R50S:
35 Nm (26 lb-ft) at 4,500 rpm (approx.)
Fuel System
Carburetion:
Dual Bing carburetors (typically 1/24/101 for R50, 1/24/102 for R50S)
Fuel Type:
Unleaded gasoline (appropriate octane rating specified in manual, typically high-octane for R50S)
Ignition
Ignition System:
Battery and coil ignition with points and condenser
Cooling
Cooling Method:
Air-cooled
Lubrication
Lubrication System:
Wet sump
Oil Capacity:
Approx. 2.5 liters (2.6 US quarts)
Oil Specification:
SAE 20W-50 or SAE 10W-40 motorcycle oil (as per manual recommendations, consider modern API SG or higher)
🔧 Transmission
Standard
Transmission Type:
4-speed constant mesh gearbox
Features
Clutch Type:
Single dry plate clutch, operated by cable
Final Drive:
Shaft drive to rear wheel
Gearbox Oil Capacity:
Approx. 0.5 liters (0.5 US quarts)
Gearbox Oil Specification:
SAE 90 hypoid gear oil (as per manual recommendations)
📐 Dimensions
Exterior
Length:
Approx. 2,140 mm (84.3 in) for R50
Width:
Approx. 800 mm (31.5 in) at handlebars
Height:
Approx. 1,030 mm (40.6 in) at seat
Weights
Dry Weight:
Approx. 190 kg (419 lbs) for R50
Fuel Tank Capacity:
17 liters (4.5 US gallons)
Wheelbase
Wheelbase:
Approx. 1,410 mm (55.5 in)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable (vintage motorcycle, no modern crash ratings)
Active Features
Active Features:
Drum brakes front and rear, good chassis balance
Passive Features
Passive Features:
Durable frame construction
💡 Technology Features
Infotainment
Infotainment Features:
None (basic motorcycle of its era)
Driver Assistance
Driver Assistance Features:
None (basic motorcycle of its era)
Connectivity
Connectivity Features:
None (basic motorcycle of its era)
Lighting
Lighting System:
12V electrical system, headlight, taillight, brake light, turn signals (optional or specific to market/model variant), ignition light.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 3,000-5,000 km (2,000-3,000 miles) or annually, as specified in the manual.
Gearbox Oil Change Interval:
Every 6,000-10,000 km (4,000-6,000 miles) or annually.
Final Drive Oil Change Interval:
Every 6,000-10,000 km (4,000-6,000 miles) or annually.
Spark Plug Replacement Interval:
Inspect every 3,000 km, replace as needed (refer to manual for specific gap).
Valve Clearance Adjustment Interval:
Every 6,000 km (4,000 miles).
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or SAE 10W-40 motorcycle oil (API SG or higher recommended for modern use).
Gearbox Oil Type:
SAE 90 hypoid gear oil.
Final Drive Oil Type:
SAE 90 hypoid gear oil.
Brake Fluid Type:
Not applicable (mechanical drum brakes use grease/lubrication, no hydraulic fluid).
Known Issues
Known Issues:
Leaking crank seals, worn clutch plates, aging electrical wiring, carburation issues (especially with modern fuel), fork seal degradation, shock absorber wear. The manual addresses these common wear-and-tear items.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW has a long history of motorcycle production dating back to the 1920s, known for engineering excellence, reliability, and boxer engine technology.
Model Evolution
Model Evolution:
The R50 series, introduced in 1955, was part of BMW's post-war recovery and modernization efforts. It evolved from earlier models, offering improved performance and reliability, leading the way for subsequent boxer twins like the R60 and R69.
Production
Production Years:
1955-1960
Production Locations:
Munich, Germany
🏆 Awards & Recognition
Recognitions
Recognitions:
The R50 series is widely recognized for its contribution to BMW's reputation for reliable and well-engineered motorcycles, establishing the boxer twin platform for decades. It's a classic in its own right.
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