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BMW R80 GS R100 R 1986 Service Repair Workshop Manual

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This manual covers the R80 GS and R100 GS models from 1986. These dual-sport motorcycles were pioneering in the adventure touring segment, offering robust performance and significant off-road capability. Known...
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BMW R80 GS R100 R 1986 Service Repair Workshop Manual
This manual covers the R80 GS and R100 GS models from 1986. These dual-sport motorcycles were pioneering in the adventure touring segment, offering robust performance and significant off-road capability. Known for their air-cooled boxer twin-cylinder engines, the R80 GS (797.5 cc) and R100 GS (980 cc) featured a revolutionary Paralever single-sided swingarm with shaft drive for improved rear suspension performance and reduced torque reaction. With long-travel suspension, dual Bing carburetors, and a durable steel tube frame, these machines were built for both terrain and street, establishing the GS lineage. This comprehensive Service Repair Workshop Manual provides full service and repair instructions for the R80 GS and R100 GS models. It details maintenance procedures, troubleshooting guides, technical specifications, and safety guidelines. The manual covers engine disassembly and assembly, transmission and drivetrain maintenance, suspension and brake system repairs, electrical system diagnostics, fuel system service, and frame and bodywork. With step-by-step instructions for component repair and overhaul, this manual is an essential resource for owners and technicians to maintain and repair these iconic motorcycles effectively.
🏷️ Basic Information
Identification
Make:
BMW
Model:
R80 GS / R100 GS
Model Year:
1986
Codes
Chassis Codes:
247 (R80 GS), 248 (R100 GS)
Engine Codes:
117EG (R80 GS), 102EF (R100 GS)
👋 Introduction
Market Position
Segment:
Dual-sport motorcycle
Positioning:
The R80GS and R100GS were pioneering models in the adventure touring segment, offering robust performance and off-road capability.
Competitive Analysis
Competitors 1986:
Honda Transalp, Yamaha Tenere, Suzuki DR650/750S.
Key Features
Engine Type:
Air-cooled boxer twin-cylinder
Drivetrain Gs Specific:
Paralever single-sided swingarm with shaft drive (introduced on GS models for reduced torque reaction).
Suspension Gs Specific:
Long-travel suspension for off-road capability.
Fuel Delivery:
Dual Bing carburetors.
📋 Manual Details
Coverage Areas
Topic Coverage:
Full service and repair instructions
Page Count
Estimated Pages:
300+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagrams, disassembly, assembly, tuning, troubleshooting for both R80 and R100 boxer engines.
Transmission:
Gearbox maintenance, repair, overhaul, troubleshooting, lubrication.
Drivetrain:
Final drive (Paralever system), driveshaft, universal joints, clutch maintenance and repair.
Suspension:
Front forks (including telescopic fork maintenance, seal replacement), rear shock absorber (monoshock for GS models), Paralever rear suspension system adjustments and rebuild.
Brakes:
Front and rear brake systems (disc brakes), caliper maintenance, master cylinder rebuild, fluid replacement, bleeding procedures.
Electrical System:
Ignition system, charging system (alternator, voltage regulator), lighting, starter motor, battery, wiring diagrams, troubleshooting electrical faults.
Fuel System:
Carburetor service and tuning (Bing carburetors), fuel tank maintenance, fuel lines, fuel pump (if applicable).
Cooling System:
Oil cooling system maintenance (oil cooler, lines).
Exhaust System:
Exhaust manifold, muffler inspection and replacement.
Frame And Bodywork:
Frame inspection, fairing, seat, fuel tank removal and installation, fenders, luggage rack mounting.
Procedures Included
Maintenance:
Routine servicing, oil changes, filter replacements, spark plug checks, valve adjustments, brake fluid changes, chain adjustment (if applicable).
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault finding charts.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Overhaul:
Complete engine rebuild, gearbox overhaul, suspension component refurbishment.
Adjustments:
Carburetor synchronization, idle speed adjustment, ignition timing, suspension sag.
Specifications Torque:
Torque specifications for all critical fasteners.
Technical Depth
Depth:
Comprehensive, covering everything from basic checks to full engine and transmission rebuilds, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable text within PDF for efficient information retrieval.
Print Quality
Quality:
Digital reproduction of original factory documentation, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Type:
Air-cooled, four-stroke, boxer twin-cylinder
Bore X Stroke R80:
80.0 mm x 78.0 mm
Bore X Stroke R100:
94.0 mm x 70.7 mm
Displacement R80:
797.5 cc
Displacement R100:
980 cc
Compression Ratio R80:
8.2:1
Compression Ratio R100:
8.5:1
Performance
Horsepower R80:
50 HP @ 6500 rpm
Horsepower R100:
65 HP @ 7250 rpm
Torque R80:
57 Nm @ 4000 rpm
Torque R100:
70 Nm @ 6000 rpm
Fuel System
Carburetor Type:
2 x Bing 32mm CV (Constant Velocity) carburetors
Fuel Type:
Unleaded gasoline (premium)
Valve Train
Valve Actuation:
Overhead valves (OHV), pushrod actuated
Valve Clearance Spec Intake:
0.10 mm - 0.20 mm (cold)
Valve Clearance Spec Exhaust:
0.20 mm - 0.30 mm (cold)
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Final Drive:
Shaft drive via Paralever system
Features
Clutch Type:
Dry, single plate, diaphragm spring clutch
Gearbox Oil Spec:
SAE 75W/90 API GL-5 gear oil
Final Drive Oil Spec:
SAE 75W/90 API GL-5 gear oil
📐 Dimensions
Exterior
Length Approx:
2200 mm
Width Approx:
800 mm
Height Approx:
1350 mm
Weights
Dry Weight R80:
197 kg
Dry Weight R100:
207 kg
Gross Vehicle Weight Rating Approx:
385 kg
Cargo
Fuel Tank Capacity:
26 Liters (including 4-liter reserve)
🛡️ Safety Features
Ratings
Safety Certification:
N/A (Motorcycle, certification standards vary by region).
Active Features
Braking System:
Dual front disc brakes, single rear disc brake (typically Brembo or ATE).
Lighting:
Halogen headlight, integrated taillight/brake light, turn signals.
Passive Features
Chassis Design:
Steel tube frame for durability.
💡 Technology Features
Infotainment
Infotainment System:
N/A (No integrated infotainment system; basic analogue instrumentation).
Driver Assistance
Assistance Features:
N/A (Basic motorcycle design, no electronic rider aids).
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually, whichever comes first.
Valve Adjustment Interval:
Every 10,000 km.
Spark Plug Check Interval:
Every 10,000 km.
Brake Fluid Change Interval:
Every 2 years.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 20W-40 motorcycle specific oil (or as per manual: SAE 20W-50 or 10W-40 depending on climate).
Engine Oil Capacity:
Approx. 2.5 Liters (without filter change) / 3.0 Liters (with filter change)
Brake Fluid Type:
DOT 4
Known Issues
Clutch Lever Play:
Excessive clutch lever play can indicate worn clutch plates or cable adjustment issues.
Paralever Joint:
Wear in the Paralever pivot bearings can lead to clunking noises and imprecise handling.
Ignition Coil Failure:
Ignition coils can be prone to failure over time, affecting spark.
Carburetor Sync Drift:
Carburetors may require frequent synchronization to maintain smooth running.
Electrical Connections:
Corrosion on electrical connectors can cause intermittent faults.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long history of producing robust, reliable motorcycles, particularly known for their boxer engines and shaft drive.
Model Evolution
Gs Lineage:
The R80GS and R100GS are direct descendants of the R80G/S, which established the GS (Gelände/Straße - Terrain/Street) concept.
Paralever Introduction:
The 1987 R100GS (and later 1988 R80GS) featured the revolutionary Paralever single-sided swingarm, significantly improving rear suspension performance and reducing shaft drive effects.
Production
Production Years R80Gs:
1987-1990 (for the Paralever version, often referred to alongside the 1986 models, although the 1986 model year might reference earlier monolever versions or the start of production).
Production Years R100Gs:
1986-1996
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Historical Recognition:
The R80GS and R100GS are widely recognized as iconic adventure motorcycles that defined a generation of dual-sport riding and have achieved cult status.
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