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BMW R850 R850C 1999 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: R850R / R850C Year: 1999 Codes Vin Prefix: WB10200, WB10201 (typical BMW motorcycle prefixes) 👋 Introduction Market Position Segment: Sport Touring / Standard...
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BMW R850 R850C 1999 Workshop Repair Service ManualBMW R850 R850C 1999 Workshop Repair Service ManualBMW R850 R850C 1999 Workshop Repair Service ManualBMW R850 R850C 1999 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850R / R850C
Year:
1999
Codes
Vin Prefix:
WB10200, WB10201 (typical BMW motorcycle prefixes)
👋 Introduction
Market Position
Segment:
Sport Touring / Standard Motorcycle
Target Audience:
Owners and independent repair shops seeking in-depth maintenance and repair knowledge for the BMW R850R/R850C.
Competitive Analysis
Competitors:
Models from Honda (ST series), Yamaha (FJR), Kawasaki (GTR), Moto Guzzi (California, Norge), and Ducati (ST series) offered comparable versatility and touring capabilities.
Key Features
Features:
Smooth Boxer twin engine, comfortable ergonomics for touring, reliable shaft drive, and BMW's signature build quality.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair and Service Manual
Language:
English
Format:
PDF Download
Scope:
All Models/Engines/Trim/Transmissions Types (as applicable to the 1999 R850R/R850C)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, inspection, and repair, including cylinder head, pistons, crankshaft, camshafts, valve train, lubrication system, and cooling system.
Fuel System:
Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel lines, throttle body, idle control, and fuel pressure regulation.
Transmission:
Gearbox disassembly, assembly, inspection, lubrication, and troubleshooting. Clutch operation and adjustment.
Electrical System:
Wiring diagrams, battery, starter motor, alternator, ignition system, lighting, instruments, switches, fuses, relays, and ECU diagnostics.
Chassis And Suspension:
Front fork (telescopic, possibly with Telelever system depending on exact variant), rear shock absorber (Monolever system), swingarm, steering head bearings, wheel bearings, and alignment.
Brakes:
Front and rear brake systems (likely Brembo calipers), brake discs, brake lines, master cylinders, brake fluid replacement, bleeding procedures, and ABS (if equipped).
Wheels And Tires:
Wheel removal and installation, tire pressure, tire replacement, and wheel balancing.
Bodywork And Trim:
Fairings, tank, seat, fenders, and other body panels removal and installation.
Procedures Included
Maintenance:
Routine service checks, oil changes, filter replacements, spark plug service, air filter cleaning/replacement, brake fluid flush, coolant check/replacement, and valve clearance adjustment.
Troubleshooting:
Diagnostic procedures for common problems, error code interpretation (if applicable), and fault finding across all major systems.
Repair:
Detailed step-by-step repair instructions for component replacement and overhaul, including engine rebuilds, transmission repairs, and electrical system fixes.
Installation:
Instructions for installing replacement parts and accessories, ensuring correct fitting and function.
Specifications And Data:
Torque specifications, clearances, fluid capacities, electrical tolerances, and diagnostic parameters.
Technical Depth
Depth:
Comprehensive, covering from basic owner maintenance to advanced engine overhaul and electrical diagnostics. Suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable, enabling quick access to specific information.
Printability:
Typically printable, allowing for physical reference.
Print Quality
Quality:
Digital reproduction of original factory documentation, maintaining clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Type:
Air-cooled, four-stroke, flat-twin (Boxer) engine
Displacement:
848 cc
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
9.0:1
Valve Train:
2 valves per cylinder, pushrod-actuated overhead valves (OHV)
Performance
Horsepower:
Approx. 70 hp (51 kW) at 6750 rpm
Torque:
Approx. 76 Nm (56 lb-ft) at 5250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic 2.2)
Fuel Type:
Unleaded gasoline (91-98 RON recommended)
Fuel Tank Capacity:
21 liters (5.5 US gallons)
Lubrication System
Type:
Wet sump lubrication
Oil Capacity:
Approx. 3.0 liters (3.2 US quarts) with filter change
Recommended Oil:
BMW recommends SAE 20W-50 or 15W-50 motorcycle oil meeting API SG or higher specification (e.g., Castrol Power 1).
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Drive Type:
Shaft drive
Features
Clutch:
Single dry plate, hydraulically operated clutch
Final Drive Oil Type:
BMW recommends Hypoid gear oil SAE 90 (API GL-5) for the final drive.
Transmission Oil Capacity:
Approx. 1.2 liters (1.3 US quarts) for the gearbox.
📐 Dimensions
Exterior
Length:
Approx. 2185 mm (86.0 in)
Width Over Handlebars:
Approx. 830 mm (32.7 in)
Height Over Seat:
Approx. 1250 mm (49.2 in)
Weights
Dry Weight:
Approx. 213 kg (470 lbs)
Wet Weight:
Approx. 230 kg (507 lbs)
Gross Vehicle Weight Rating:
Approx. 450 kg (992 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles in the same way as cars; focus is on rider safety through design and features.
Active Features
Braking System:
Dual disc front brakes (likely 305mm) with twin-piston calipers, single disc rear brake (likely 276mm) with twin-piston caliper. Optional ABS (Anti-lock Braking System) often available.
Lighting:
Halogen headlight, LED taillight, turn signals.
Passive Features
Frame:
Steel tube frame providing rigidity and rider protection.
Ergonomics:
Comfortable riding position designed to reduce fatigue on longer journeys.
Defensive Driving:
Good visibility due to upright seating position and effective mirrors.
💡 Technology Features
Infotainment
Infotainment System:
Basic for its era. Typically features an analog speedometer, tachometer, and basic warning lights. No integrated infotainment systems like modern motorcycles.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) was available, significantly enhancing safety during braking.
Connectivity
Connectivity:
No integrated electronic connectivity features like Bluetooth or smartphone integration.
Engine Management
ECU:
Bosch Motronic 2.2 engine management system for fuel injection and ignition timing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,200 miles) or annually, whichever comes first. Consult manual for exact BMW recommendations.
Filter Replacement Interval:
Oil filter should be replaced at every oil change.
Spark Plug Service Interval:
Typically around 20,000 km (12,400 miles). Check and adjust gap as needed.
Valve Clearance Interval:
Usually at 10,000 km or 20,000 km intervals, depending on model variations and recommendations. This is a critical maintenance item for Boxer engines.
Brake Fluid Flush Interval:
Every 2 years, regardless of mileage, to maintain braking performance.
Drive Shaft Maintenance:
Lubrication and inspection of drive shaft splines and universal joints is crucial and recommended periodically (e.g., annually or every 10,000 km).
Fluid Specifications
Engine Oil:
SAE 20W-50 or 15W-50 motorcycle oil, API SG or higher.
Brake Fluid:
DOT 4 brake fluid (or specified by BMW).
Coolant:
If equipped with an oil cooler that uses coolant, use a mix of BMW approved coolant and distilled water. Check specific model details.
Final Drive Oil:
Hypoid gear oil SAE 90 (API GL-5).
Known Issues
Common Issues:
Spline wear on the drive shaft and rear wheel hub can occur if not properly lubricated. Valve clearance adjustment is critical for smooth operation and longevity.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long history dating back to the early 20th century, known for pioneering boxer engines, shaft drive, and innovative designs like the Telelever and Duolever suspension systems.
Model Evolution
Predecessors:
The R850R/R850C evolved from the R-series boxer platform, particularly the R100 and the R80. It served as a more accessible and less powerful alternative to the larger R1100/R1150 models.
Successors:
The R850R was succeeded by models like the R1150R and later the R1200R series, which continued the naked sport-touring tradition.
Production
Production Years:
The R850R and its variants were produced from 1995 to 2006.
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant)
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the R850R itself might be scarce, BMW motorcycles in general are recognized for their engineering, reliability, and performance in the sport-touring segment.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to the characteristic Boxer engine, comfort, and build quality associated with BMW.
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