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BMW R850 R850GS 1996 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R850R Model Variant: R850GS Year: 1996 Codes Engine Code Series: M44 👋 Introduction Market Position Segment: Adventure Touring / Sport Touring Motorcycle Target...
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Taper: Motorcycle
Distributeur:
Bmw
UGS: 417409
Mots clés: 1996 BMW Cars Misc Motorcycle R850 R850GS
BMW R850 R850GS 1996 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850R
Model Variant:
R850GS
Year:
1996
Codes
Engine Code Series:
M44
👋 Introduction
Market Position
Segment:
Adventure Touring / Sport Touring Motorcycle
Target Audience:
Owners seeking to perform maintenance, repairs, and understand their BMW R850GS.
Competitive Analysis
Competitors 1996:
Honda Transalp, Yamaha TDM, Kawasaki KLR650
Key Features
Bike Philosophy:
Versatile, reliable, shaft-driven boxer twin ideal for touring and light off-road use.
Manual Value Proposition:
Empowers owners with detailed technical knowledge for self-sufficiency and cost-effective maintenance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair
Included Sections:
Engine, Transmission, Chassis, Electrical, Bodywork, Troubleshooting, Maintenance
Page Count
Estimated Pages:
400+
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, printable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Clutch, Gearbox, Final Drive
Chassis:
Suspension (Front Telelever, Rear Monolever), Steering, Brakes, Wheels, Tires
Electrical:
Ignition, Lighting, Instrumentation, Battery, Charging System, Starter Motor, ECU Functions
Bodywork:
Fairings, Seat, Fuel Tank, Body Panels, Fairing Components
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Chain Adjustment (if applicable), Spark Plug Service, Air Filter Service
Major Repairs:
Engine Overhaul, Transmission Rebuild, Suspension Overhaul, Brake System Service, Electrical Component Replacement
Troubleshooting:
Diagnostic Procedures, Fault Finding Guides, Symptom-Based Diagnosis
Special Tools:
Identification and usage of BMW specific tools
Technical Depth
Depth:
Comprehensive: from basic checks to full engine rebuilds and electrical system diagnostics.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, optimized for digital viewing and printing. May be searchable.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding:
N/A (Digital format implies no physical binding)
Paper Type
Paper:
N/A (Digital format implies no physical paper)
⚙️ Engine Specifications
Primary Engine
Configuration:
Horizontally opposed twin-cylinder (Boxer)
Displacement:
848 cc
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
9.7:1
Valve Train:
2 valves per cylinder, pushrod actuated
Cooling System:
Air-cooled
Performance
Horsepower Est:
70 hp @ 7,000 rpm (approx.)
Torque Est:
77 Nm @ 5,500 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 Fuel Injection
Fuel Type:
Unleaded gasoline (95 RON recommended)
Fuel Tank Capacity:
25 Liters (approx.)
🔧 Transmission
Standard
Gearbox:
5-speed manual
Clutch:
Single dry plate, hydraulically operated
Features
Final Drive:
Shaft drive
Fluid Specifications
Gearbox Oil:
SAE 75W-90 API GL-5 (Refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 2,210 mm
Width:
Approx. 910 mm (including mirrors)
Height:
Approx. 1,450 mm (at windscreen)
Weights
Dry Weight:
Approx. 204 kg
Wet Weight:
Approx. 232 kg
Gross Vehicle Weight:
Approx. 460 kg
Wheels Tires
Front Tire Size:
110/80 R 19 M/C 59V
Rear Tire Size:
130/80 R 17 M/C 65S
Front Wheel Type:
Spoked, Tubeless
Rear Wheel Type:
Spoked, Tubeless
🛡️ Safety Features
Ratings
ABS:
Optional ABS (BMW Motorrad ABS Generation 2)
Active Features
Braking System:
Dual 305 mm discs front, Single 276 mm disc rear
Brake Calipers:
Dual-piston calipers front, Single-piston caliper rear
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, fuel gauge, odometer, trip meter, warning lights.
Driver Assistance
ABS Availability:
Optional ABS system, a significant safety feature for its era.
Connectivity
Diagnostic Port:
Access to diagnostic data via BMW's proprietary diagnostic system (requires specific tools).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months (whichever comes first)
Major Service Interval:
Every 20,000 km (includes valve adjustment, spark plugs)
Fluid Specifications
Engine Oil Type:
SAE 20W-50 API SG or higher (Refer to manual for specific BMW approval and capacity)
Brake Fluid Type:
DOT 4 (Refer to manual for exact specification)
Coolant Type:
N/A (Air-cooled)
Known Issues
Common Wear Items:
Clutch wear, spark plug cap issues, alternator brushes, rear shock absorber (depending on mileage/usage)
Electrical Concerns:
Wiring harness integrity, voltage regulator potential issues
Engine Specifics:
Potential for oil consumption on higher mileage units, timing chain tensioner wear.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Model Evolution
Predecessors:
BMW R80, R80GS
Successor Lineage:
BMW R1100GS, R1150GS, R1200GS series
Production
Production Years:
1996-2000 (for R850GS)
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Brand Reputation:
BMW is renowned for engineering quality, durability, and rider comfort in its touring motorcycles.
Ratings
User Reviews General:
Generally praised for its comfortable ride, robust engine, and suitability for long-distance travel.
Certifications
Emissions:
Meets European emissions standards of the time; manual will detail specific emission control system maintenance.
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