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BMW R850 R850R 1996 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: R850R Year: 1996 Codes Model Code: R850R 👋 Introduction Market Position Positioning: The BMW R850R was positioned as a more accessible, yet still...
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BMW R850 R850R 1996 Service Repair Workshop ManualBMW R850 R850R 1996 Service Repair Workshop ManualBMW R850 R850R 1996 Service Repair Workshop ManualBMW R850 R850R 1996 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850R
Year:
1996
Codes
Model Code:
R850R
👋 Introduction
Market Position
Positioning:
The BMW R850R was positioned as a more accessible, yet still premium, alternative to BMW's larger displacement boxer twins, offering refined touring and commuting capabilities.
Competitive Analysis
Competitors:
Competed with other European and Japanese middleweight cruisers and roadsters, such as Moto Guzzi California models, and certain Yamaha and Honda offerings.
Key Features
Bike Features:
Torque-rich boxer twin engine, shaft drive, comfortable ergonomics, characteristic BMW build quality, telelever front suspension (on some variants, though R850R typically has conventional telescopic forks).
Manual Value
Value Proposition:
Provides essential information for maintaining and repairing the 1996 BMW R850R, empowering owners and technicians to keep the motorcycle in optimal condition, saving on dealership costs and ensuring longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Additional Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Pages:
Extensive (typical for BMW workshop manuals of this era, often 500+ pages)
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Likely PDF or Digital Download (common for modern reproduction)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, fuel injection, ignition system, lubrication system, cooling system (air-cooled)
Transmission:
Gearbox removal, inspection, repair, clutch, final drive
Chassis:
Frame, suspension (front and rear), steering system, wheels, brakes (front and rear discs)
Electrical:
Wiring diagrams, battery, charging system, lighting, instruments, starting system, ignition, fuel injection ECU
Bodywork:
Fairings, tank, seat, fenders, minor body repairs
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, valve clearance adjustment, brake fluid replacement, tire pressure checks, drive shaft lubrication
Repair:
Engine component replacement (pistons, rings, bearings), gearbox rebuild, suspension component overhaul, brake caliper servicing, electrical component repair
Troubleshooting:
Diagnosis of common starting, running, and electrical issues with specific fault code guidance (if applicable to the era)
Technical Data:
Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic procedures
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from routine maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Digital Format:
PDF (typically, with searchable text and high-resolution diagrams)
Print Quality
Diagram Clarity:
High-resolution, clear line drawings and exploded views for easy identification of parts and procedures.
Binding Type
Binding:
N/A (for digital format), if printed, likely comb or perfect bound.
Paper Type
Paper:
N/A (for digital format), if printed, typically on durable, coated paper to withstand workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, horizontally opposed twin-cylinder (Boxer)
Displacement:
848 cc
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
9.7:1
Power Output:
Approx. 70 hp (51 kW) at 7250 rpm
Torque Output:
Approx. 76 Nm (56 lb-ft) at 5000 rpm
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.2 fuel injection
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Ignition System
Ignition Type:
Electronic ignition (Bosch Motronic)
Lubrication System
Oil Type:
SAE 20W-50 motorcycle oil meeting API SG or higher, or BMW approved synthetic
Oil Capacity:
Approx. 3.0 liters (3.2 US quarts) with filter change
Cooling System
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Final Drive:
Shaft drive
Features
Clutch Type:
Single dry plate, diaphragm spring
Gearbox Oil Type:
SAE 90 hypoid gear oil meeting API GL-4 or GL-5 specification
Gearbox Oil Capacity:
Approx. 0.75 liters (0.79 US quarts)
📐 Dimensions
Exterior
Length:
Approx. 2185 mm (86.0 in)
Width:
Approx. 840 mm (33.1 in) at handlebars
Height:
Approx. 1350 mm (53.1 in) at windscreen
Wheelbase:
Approx. 1430 mm (56.3 in)
Weights
Dry Weight:
Approx. 211 kg (465 lbs)
Gross Vehicle Weight:
Approx. 420 kg (926 lbs)
Fuel Tank Capacity:
Approx. 25 liters (6.6 US gallons), including 3-liter reserve
🛡️ Safety Features
Ratings
ABS:
Optional BMW ABS II available on some models
Active Features
Braking System:
Dual 305 mm discs with 4-piston calipers (front), Single 276 mm disc with 2-piston caliper (rear)
Suspension Front:
Telescopic forks, 35 mm stanchion diameter
Suspension Rear:
Single shock absorber with progressive linkage (Paralever system)
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: speedometer, tachometer, odometer, fuel gauge, indicator lights. No advanced infotainment features typical of modern motorcycles.
Driver Assistance
ABS:
Optional ABS II system available, providing anti-lock braking for increased safety.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Clearance Check:
Every 20,000 km (12,000 miles)
Spark Plug Replacement:
Every 20,000 km (12,000 miles) or as needed based on inspection.
Brake Fluid Flush:
Every 2 years
Drive Shaft Spline Lubrication:
Every 20,000 km (12,000 miles) or as per manual recommendation.
Fluid Specifications
Brake Fluid Type:
DOT 4 brake fluid
Coolant Type:
Not applicable (air-cooled engine)
Known Issues
Common Wear Items:
Clutch wear, rear shock absorber degradation, output shaft seal leaks, starter motor brushes, some electrical connector issues.
Engine Characteristics:
Tendency for oil consumption on high-mileage engines, potential for valve guide wear.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad, founded in 1916, is renowned for its engineering excellence, particularly its boxer-twin engines and shaft-driven motorcycles, which have been a cornerstone of its identity for decades.
Model Evolution
Evolution:
The R850R was introduced as a derivative of the R100R, offering a smaller displacement engine for a broader market appeal, while retaining the classic BMW boxer character and shaft drive.
Production
Production Period:
Mid-1990s, specifically the 1996 model year indicated.
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Brand Awards:
BMW Motorrad consistently recognized for engineering, reliability, and rider comfort across its model range.
Ratings
Motorcycle Reviews:
Generally well-received by motorcycle press of the era for its comfortable ride, characterful engine, and solid build quality, though often noted for being more expensive than Japanese competitors.
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