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BMW R850 R850R 1999 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: R850R Year: 1999 Product Type: Workshop Repair Service Manual Engine Configuration: Flat-twin (Boxer) engine Chassis Code: R850R (Type 259) 👋 Introduction Market Position...
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BMW R850 R850R 1999 Workshop Repair Service ManualBMW R850 R850R 1999 Workshop Repair Service ManualBMW R850 R850R 1999 Workshop Repair Service ManualBMW R850 R850R 1999 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850R
Year:
1999
Product Type:
Workshop Repair Service Manual
Engine Configuration:
Flat-twin (Boxer) engine
Chassis Code:
R850R (Type 259)
👋 Introduction
Market Position
Motorcycle Segment:
Mid-size touring/roadster motorcycle, known for comfort, reliability, and BMW's boxer engine heritage.
Competitive Analysis
Key Competitors:
Other mid-size touring bikes of the era from manufacturers like Honda (ST1100), Yamaha (Diversion/Diversion XJ900S), Kawasaki (GTR1000), and possibly Harley-Davidson Sportster models for a different market segment.
Key Features
Powertrain:
Characterized by its air/oil-cooled boxer-twin engine, providing a unique riding experience and low center of gravity.
Handling And Suspension:
Utilizes BMW's proprietary Telelever front suspension and Paralever rear suspension for superior ride quality and handling.
Target Audience:
Touring riders, commuters, and those seeking a comfortable and reliable machine for both short and long distances.
📋 Manual Details
Coverage Areas
General Coverage:
All Models/Engines/Trim/Transmission Types
Page Count
Estimated Page Count:
300-500 (typical for comprehensive workshop manuals of this era)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English (assumed for typical market distribution)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Detailed disassembly, assembly, inspection, and repair of the R850cc boxer engine, including cylinder heads, pistons, crankshaft, camshafts, valves, timing chain, oil pump, lubrication system, and cooling system.
Fuel System:
Fuel injection system (Bosch Motronic), fuel pump, fuel injectors, throttle body, fuel lines, and fuel tank maintenance and troubleshooting.
Ignition System:
Ignition control unit (ECU), spark plugs, ignition coils, and wiring.
Transmission System:
Clutch assembly, gearbox disassembly and assembly, gear selection mechanism, and final drive unit (including driveshaft and universal joint).
Chassis Suspension:
Front fork (BMW Telelever) overhaul, rear shock absorber (BMW Paralever) inspection and replacement, swingarm, wheel bearings, and steering head bearings.
Brake System:
Front and rear brake systems, including ABS (Anti-lock Braking System) components, master cylinders, calipers, brake lines, brake pads, and brake fluid bleeding procedures.
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting system (headlight, taillight, indicators), horn, instrument cluster, and electronic control units.
Bodywork And Frame:
Frame inspection, body panels removal and installation, seat, fuel tank, fairing (if equipped), and luggage rack.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, brake pad inspection and replacement, chain/driveshaft lubrication and adjustment, tire pressure checks.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable), electrical system diagnostics, and engine performance problems.
Major Repairs:
Complete engine rebuilds, gearbox overhauls, suspension component replacements, brake system overhauls, and electrical system repairs.
Special Tool Requirements:
Identification of specific BMW special tools required for certain procedures, with potential illustrations or descriptions.
Technical Depth
Diagnostic Procedures:
Comprehensive diagnostic flowcharts and symptom-based troubleshooting guides.
Rebuild Specifications:
Detailed torque specifications, clearances, wear limits, and assembly instructions for all major components.
Wiring Diagrams:
High-quality, schematic wiring diagrams for all electrical systems, often color-coded for clarity.
Schematics And Illustrations:
Exploded views, diagrams, and illustrations to aid in part identification and assembly/disassembly processes.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable (OCR'd or native text PDF) for efficient information retrieval.
Print Quality
Print Quality:
High-resolution scans or digital creation, suitable for printing and viewing on various devices.
Binding Type
Binding Type:
Not applicable (Digital Download - PDF)
Paper Type
Paper Type:
Not applicable (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/oil-cooled, four-stroke, flat-twin (boxer) engine
Displacement:
848 cc (cubic centimeters)
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
10.0:1 (typical for this model)
Valve Train:
Overhead camshaft (OHC), 2 valves per cylinder
Performance
Horsepower:
Approx. 70-75 HP (51-55 kW) at 7500 rpm (exact figure may vary slightly by region and specific tuning)
Torque:
Approx. 75-80 Nm (55-59 lb-ft) at 5500 rpm (exact figure may vary)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic system
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON/MON) recommended
🔧 Transmission
Standard
Gearbox:
5-speed manual transmission
Clutch:
Single dry plate, diaphragm spring clutch
Final Drive:
Shaft drive with universal joint
Features
Gear Ratios:
Specific gear ratios will be detailed within the manual, crucial for performance tuning and diagnostics.
Gearbox Oil Type:
Manual Transmission Fluid (MTF) - specific BMW recommendation will be in manual (typically SAE 75W-90 GL-5)
📐 Dimensions
Exterior
Length:
Approx. 2170 mm (85.4 in)
Width:
Approx. 850 mm (33.5 in) at handlebars
Height:
Approx. 1350 mm (53.1 in) (seat height variable)
Weights
Dry Weight:
Approx. 215 kg (474 lbs)
Gross Vehicle Weight:
Approx. 430 kg (948 lbs)
Fuel Tank Capacity:
19.0 Liters (5.0 US gal) including reserve
🛡️ Safety Features
Ratings
ABS:
Optional ABS (Anti-lock Braking System) often available for this model, enhancing braking safety.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. ABS availability is a key safety feature.
Passive Features
Chassis Design:
Low center of gravity from the boxer engine contributes to stability. Robust frame construction.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, with indicator lights for turn signals, oil pressure, battery charge, neutral, high beam, etc. Some models may have a basic LCD display for odometer and clock.
Driver Assistance
ABS Availability:
Optional ABS system significantly enhances rider safety by preventing wheel lock-up during braking.
Connectivity
Diagnostic Port:
Likely equipped with a diagnostic port (often proprietary BMW) for electronic diagnostics, covered in detail in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Manual will confirm specific interval.
Valve Adjustment Interval:
Generally recommended every 20,000 km (12,000 miles). Manual will provide precise interval and procedure.
Major Service:
Comprehensive checks and adjustments recommended at higher mileage intervals (e.g., 40,000 km). Manual will detail these.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 20W-50 or 15W-50 motorcycle-specific oil. Manual will specify exact grade and capacity.
Brake Fluid Type:
DOT 4 (or DOT 5.1 if specified by BMW) is standard. Manual will confirm.
Gearbox Oil Capacity:
Approximately 0.75 Liters for gearbox and 0.25 Liters for final drive. Manual will provide exact quantities.
Known Issues
Common Wear Items:
Clutch wear, paralever spline wear, front fork seals, rear shock absorber deterioration.
Electrical Gremlins:
Older BMWs can experience minor electrical issues due to age and vibration, such as loose connections or failing relays. The manual's wiring diagrams are essential for diagnosis.
Fuel Injector Cleaning:
Periodic cleaning or servicing of fuel injectors may be required for optimal performance.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad boasts a long history of producing innovative and reliable motorcycles, particularly renowned for its boxer engine and shaft drive technology.
Model Evolution
R Series Lineage:
The R850R is part of BMW's long-standing R series, which has evolved from the iconic R32. The R850R offered a slightly detuned and more accessible version of the boxer engine compared to the R1100/R1150 series.
Production
Production Period:
The R850R was produced in various forms from the mid-1990s into the early 2000s, with the 1999 model being a specific iteration.
🏆 Awards & Recognition
Recognitions
Bmw Reputation:
BMW motorcycles are consistently recognized for build quality, engineering, and rider comfort, contributing to strong resale values and owner loyalty.
Ratings
Reliability Perception:
Generally perceived as a reliable motorcycle when properly maintained, benefiting from robust German engineering.
Certifications
Technical Documentation Standard:
This manual adheres to professional automotive technical writing standards, providing accurate and actionable information.
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