Make:
BRP (Bombardier Recreational Products)
Model:
Can-Am Outlander & Renegade Series
Covered Models:
Outlander 500, Outlander 650, Outlander 800, Outlander MAX 500, Outlander MAX 650, Outlander MAX 800, Renegade 500, Renegade 800
Platform Codes:
Likely G1/G2 platforms depending on specific model years within the covered range (detailed in manual)
Atv Segment:
High-performance utility and sport ATVs, targeting recreational riders, hunters, and trail enthusiasts.
Key Competitors:
Polaris Sportsman/Scrambler, Arctic Cat/Textron Off-Road, Yamaha Grizzly/Kodiak, Kawasaki Brute Force/Teryx, Suzuki KingQuad.
Vehicle Strengths:
Powerful Rotax V-twin engines, advanced Visco-Lok QE auto-locking front differential, TTI (Trailing Torsional Independent) rear suspension, Tri-Mode Dynamic Power Steering (DPS), robust chassis construction.
Manual Value Proposition:
Provides professional-level diagnostic and repair information, enabling owners to perform a wide range of maintenance and repairs, reducing reliance on dealerships and saving money.
Systems Covered:
Engine, Fuel System, Electrical System, Drive Train (Transmission, Differentials, Driveshafts), Suspension, Steering, Brakes, Chassis, Body Panels, Cooling System, Exhaust System, Maintenance Procedures, Troubleshooting, Specifications
Estimated Page Count:
Likely 800+ pages (typical for comprehensive service manuals covering multiple models/engines)
Manual Type:
Service and Repair Workshop Manual
Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly of engine components including cylinder head, pistons, crankshaft, camshafts, valves, timing components, and lubrication system.
Fuel And Emission Control:
Fuel injection system diagnosis and repair, fuel pump, injectors, throttle body, EVAP system, emissions control devices, and troubleshooting of fuel delivery issues.
Electrical System Coverage:
Wiring diagrams for all models, battery, charging system (alternator/stator), ignition system, starter motor, lighting, instrumentation, accessories, and troubleshooting electrical faults.
Drivetrain Coverage:
CVT (Continuously Variable Transmission) inspection and service, clutch operation, gearshift mechanisms, front and rear differentials, driveshafts, propeller shafts, and AWD system components.
Suspension Steering Coverage:
Front and rear suspension components (shocks, springs, control arms, bushings), steering system (handlebars, tie rods, steering rack/gearbox), wheel alignment specifications, and troubleshooting.
Braking System Coverage:
Hydraulic brake system components (master cylinders, calipers, brake lines, brake fluid), rotor and pad inspection and replacement, parking brake system, and bleeding procedures.
Chassis Bodywork Coverage:
Frame and chassis components, body panel removal and installation, seat assembly, luggage racks, fenders, plastics, and general chassis integrity checks.
Cooling System Coverage:
Radiator, fan, thermostat, water pump, coolant hoses, coolant specifications, bleeding procedures, and diagnosis of overheating issues.
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flushes, lubrication points, and general inspection routines.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon issues, fault code identification (if applicable via diagnostic tool), and step-by-step troubleshooting flowcharts.
Repair Procedures:
Detailed, step-by-step instructions for component removal, repair, and reinstallation, including torque specifications, special tool requirements, and critical assembly sequences.
Depth Of Information:
Comprehensive: Covers everything from basic fluid changes to complete engine and transmission overhauls, electrical system diagnostics, and frame repairs.
Primary Engine Outlander 500
Engine Type:
499.6 cc, Liquid-Cooled, SOHC, V-Twin, 4-Stroke Rotax Engine
Primary Engine Outlander 650
Engine Type:
650 cc, Liquid-Cooled, SOHC, V-Twin, 4-Stroke Rotax Engine
Primary Engine Outlander 800
Engine Type:
799.9 cc, Liquid-Cooled, SOHC, V-Twin, 4-Stroke Rotax Engine
Primary Engine Renegade 500
Engine Type:
499.6 cc, Liquid-Cooled, SOHC, V-Twin, 4-Stroke Rotax Engine
Primary Engine Renegade 800
Engine Type:
799.9 cc, Liquid-Cooled, SOHC, V-Twin, 4-Stroke Rotax Engine
Horsepower Range:
Approximately 38 HP (500) to 62 HP (800), depending on specific model year and engine tuning.
Torque Range:
Approximate torque figures vary by engine size, but generally in the range of 25-45 lb-ft (34-61 Nm).
Fuel Delivery:
Electronic Fuel Injection (EFI) with Keihin or Delphi throttle body and injectors.
Recommended Fuel:
Unleaded gasoline, 87 octane (minimum) or higher, as specified by BRP for the applicable model year.
Passenger Configuration:
2-Up Seating (Outlander MAX models).
Dry Weight Range:
Approximately 550-650 lbs (250-295 kg), depending on model and configuration.
Towing Capacity:
Typically 1,300 lbs (590 kg) for Outlander models, check specific model year for exact rating.
Cargo Capacity Front Rack:
Typically 120 lbs (54.4 kg).
Cargo Capacity Rear Rack:
Typically 240 lbs (109 kg).
Instrumentation:
Digital display with speedometer, tachometer, odometer, trip meter, hour meter, gear indicator, 4x4 indicator, engine lights, electronic fuel gauge, and clock.
Traction Control:
N/A (Focus is on mechanical grip and differential technology)
Accessories Connectivity:
Pre-wired for accessories, often includes a 12V DC power outlet.
Engine Oil Change:
Typically every 1,500 miles or 100 hours of operation, or annually. Refer to specific manual for exact interval.
Air Filter Inspection:
Check every 50 hours of operation, clean/replace as needed, more frequently in dusty conditions.
Spark Plug Replacement:
Typically every 3,000 miles or 200 hours, or as specified.
Engine Oil Type:
Full synthetic 5W-40 or 0W-40 (depending on climate/model year) API CI-4 or higher. Check manual for exact specification and BRP part number.
Coolant Type:
BRP XPS Coolant or equivalent (ethylene glycol based, green color) with corrosion inhibitors.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Common Wear Items:
CVT belt wear and breakage, wheel bearing wear, suspension bushing wear, and starter solenoid issues (depending on model year).
Potential Engine Issues:
Can be sensitive to fuel quality; occasional issues with fuel injectors or water pump seals. Overheating if cooling system is not maintained.
Bombardier Legacy:
BRP has a long history in recreational vehicles, starting with snowmobiles, and has established Can-Am as a leader in ATVs and side-by-sides.
Outlander Development:
The Outlander series has seen continuous development, with significant updates to chassis (G1 to G2 platforms), engine technology, suspension, and features since its introduction.
Renegade Development:
The Renegade combines ATV and sport-bike characteristics, offering a performance-oriented platform with the agility of a sport ATV and the versatility of an Outlander.
Manufacturing Location:
Primarily manufactured in Valcourt, Quebec, Canada, and Mexico.
